Image recorder

ABSTRACT

An image recorder includes a punch unit for punching a hole in a plate. The punch unit has six punchers disposed movably. Punches of the punchers can punch holes of different configurations. A punch of a required configuration moves to a required location toward a plate prepared on an upper tray of a feed/discharge unit. After a hole is punched in the plate by this punch, the plate is fed to a drum. This allows changes in the location of a punched hole in the plate without the need to simply increase the number of punchers when the range of plate sizes mountable on the drum is expanded. If competition in punch standards occurs, the image recorder allows a required puncher to be situated in a desired location.

This is a continuation of application Ser. No. 10/388,612, filed Mar.17, 2003.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to an image recorder for directing anoptical beam onto an image recording material such as a plate mounted ona drum to record an image on the image recording material.

2. Description of the Background Art

In such an image recorder, the formation of an accurately recorded imageon a plate requires the reliable positioning of the plate (or imagerecording material) in a predetermined location on a drum. One of theknown techniques for such positioning is as follows. At least twopositioning pins are provided upright on the drum, and a hole is punchedin the leading edge of a plate. The punched hole is brought intoengagement with one of the two positioning pins, and a portion of theleading edge of the plate which has no punched hole is brought intocontact with the other positioning pin, whereby the plate is positionedon the drum.

The above-mentioned technique improves the positioning accuracy of theplate on the drum. However, this technique becomes incapable of meetingthe requirements if the range of usable plate sizes is expanded. Thelocation of the punched hole must be changed depending on the expansionof the plate size range. The increase in the number of punchers is asolution to such a problem, but gives rise to the increase in costs.

In some cases, a hole (referred to as a printing hole) for use in alater step is punched at the same time that the above-mentioned hole forpositioning is punched, in the image recorder. This provides a uniformpositional relationship between the recorded image and the printinghole, thereby offering the advantage of improving an overprintingaccuracy on a printing sheet.

There are a variety of standards for printing holes. For the adoption ofone of the standards for printing holes, a puncher should be placed in alocation compliant with the standard.

However, this location of the puncher sometimes competes with thelocation of a puncher being in actual use. In this case, it isimpossible to use the printing hole based on the standard. Further, anattempt to punch printing holes based on a plurality of standards in thesame image recorder increases the incidence of such competition.

SUMMARY OF THE INVENTION

The present invention is intended for a technique relating to an imagerecorder for directing an optical beam onto an image recording materialsuch as a plate mounted on a drum to record an image on the imagerecording material.

According to the present invention, the image recorder comprises: arecording drum for mounting an image recording material thereon withreference to at least one positioning part provided on a surfacethereof; an image recording element for directing an optical beammodulated in accordance with an image signal onto the image recordingmaterial mounted on the recording drum, thereby to record an image onthe image recording material; a punching element having a puncher forpunching a hole engageable with the positioning part in the imagerecording material; a moving element for moving the punching element ina direction parallel to the axis of rotation of the recording drum; anda feed element for feeding the image recording material punched with ahole by the puncher to the recording drum.

This allows changes in the location of a punched hole is punched withoutthe need to increase the number of punchers if the range of plate sizesis expanded.

Preferably, the puncher punches in the image recording material a holefor use in a step subsequent to image recording, after the movement ofthe punching element.

After a first hole engageable with the positioning part is punched, thepunching element is moved and then punches in the image recordingmaterial a second hole for use in the step subsequent to imagerecording. Thus, making the amount of movement of the punching elementvariable provides a variety of positional relationships between thefirst hole and the second hole for printing. Additionally, a pluralityof holes for printing can be punched without concern for competitionbetween the locations of punchers.

It is therefore a primary object of the present invention to provide animage recorder capable of punching a required hole without the need toincrease the number of punchers if the range of usable plate sizes isexpanded.

It is another object of the present invention to provide an imagerecorder capable of punching a first hole for use in positioning in theimage recorder and a second hole for use in a subsequent step,independently of the positional relationships between the first andsecond holes.

These and other objects, features, aspects and advantages of the presentinvention will become more apparent from the following detaileddescription of the present invention when taken in conjunction with theaccompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIGS. 1 and 2 are perspective views of an image recorder according to apreferred embodiment of the present invention;

FIG. 3 is an exploded view showing the construction of the imagerecorder;

FIG. 4 is a top view of a plate feed/discharge unit;

FIG. 5 is a sectional view of the plate feed/discharge unit;

FIGS. 6 and 7 are sectional views of a suction pad lifting mechanism;

FIGS. 8A and 8B are views for illustrating the operation of an eccentriccam;

FIG. 9A is a sectional view of the plate feed/discharge unit;

FIG. 9B is a sectional view of a loading transport roller;

FIG. 10 is an exploded view of a drive mechanism;

FIG. 11 is a perspective view of a punch unit;

FIGS. 12 and 13 are perspective views of principal parts of a puncher;

FIG. 14 is a top view of a side-to-side adjustment unit;

FIG. 15 is a top view illustrating sectional positions of theside-to-side adjustment unit;

FIG. 16 is a front view of a single-plate side-to-side adjustment unit;

FIG. 17 is a front view of a double-plate side-to-side adjustment unit;

FIG. 18 is a sectional view of the side-to-side adjustment unit takenalong the dash-dot lines E1-E2 of FIG. 15 as seen in the direction ofthe arrow G;

FIG. 19 is a sectional view of the side-to-side adjustment unit takenalong the dash-dot lines F1-E2 of FIG. 15 as seen in the direction ofthe arrow G;

FIGS. 20 through 29 are views illustrating the operation of the platefeed/discharge unit;

FIGS. 30 through 33 are flowcharts illustrating plate handling in theimage recorder;

FIG. 34 is a view showing a positional relationship between positioningpins disposed on the surface of a drum, and the number and location ofpunches during the mounting of one or two plates on the surface of thedrum;

FIG. 35 is a view showing a positional relationship between a small-sizesingle-mounting plate and the positioning pins, and a positionalrelationship between the punchers when punching the small-sizesingle-mounting plate;

FIG. 36 is a schematic view showing a positional relationship betweenthe punches, reference pins and the positioning pins;

FIG. 37 illustrates the operation of punching holes in the small-sizesingle-mounting plate in time sequence;

FIG. 38 is a view showing a positional relationship between amedium-size single-mounting plate and the positioning pins, and apositional relationship between the punchers when punching themedium-size single-mounting plate;

FIG. 39 is a schematic view showing a positional relationship betweenthe punches, the reference pins and the positioning pins;

FIG. 40 illustrates the operation of punching holes in the medium-sizesingle-mounting plate in time sequence;

FIG. 41 is a view showing a positional relationship between a large-sizesingle-mounting plate and the positioning pins, and a positionalrelationship between the punchers when punching the large-sizesingle-mounting plate;

FIG. 42 illustrates the operation of punching holes in the large-sizesingle-mounting plate in time sequence;

FIG. 43 is a view showing a positional relationship between a small-sizedouble-mounting plate and the positioning pins, and a positionalrelationship between the punchers when punching the small-sizedouble-mounting plate;

FIG. 44 is a schematic view showing a positional relationship betweenthe punches, the reference pins and the positioning pins;

FIG. 45 illustrates the operation of punching holes in the small-sizedouble-mounting plate in time sequence;

FIG. 46 is a view showing a positional relationship between a small-sizedouble-mounting plate and the positioning pins, and a positionalrelationship between the punchers when punching the small-sizedouble-mounting plate;

FIG. 47 illustrates the operation of punching holes in the small-sizedouble-mounting plate in time sequence;

FIG. 48 is a view showing a positional relationship between a large-sizedouble-mounting plate and the positioning pins, and a positionalrelationship between the punchers when punching the large-sizedouble-mounting plate;

FIG. 49 illustrates the operation of punching holes in the large-sizedouble-mounting plate in time sequence;

FIG. 50 is a view showing a positional relationship between a large-sizedouble-mounting plate and the positioning pins, and a positionalrelationship between the punchers when punching the large-sizedouble-mounting plate; and

FIG. 51 illustrates the operation of punching holes in the large-sizedouble-mounting plate in time sequence.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

(Overall Construction)

A preferred embodiment according to the present invention will now bedescribed with reference to the drawings. FIGS. 1 and 2 are perspectiveviews showing the external appearance of an image recorder 1 to whichthe present invention is applied. FIG. 2 shows the image recorder 1 ofFIG. 1, with set tables 2 a, 2 b and plate guides 3 a, 3 b attachedthereto for use as auxiliary equipment for loading the image recorder 1with a plate serving as an image recording material. The set tables 2 a,2 b and the plate guides 3 a, 3 b are attachable to and detachable fromthe image recorder 1. A plate, as that term is used herein, includes aprinting plate on which an image will be recorded by irradiation from abeam source such as a laser light source.

A virgin plate P (that is, a plate which is not recorded yet) (notshown) is prepared in an inclined position on the set tables 2 a, 2 b.The set tables 2 a, 2 b have respective holding members 5 a, 5 b whichhold the lower edge of the plate P. The vertical location of the holdingmembers 5 a, 5 b is adjustable, and this location adjustment allowsplates P of a variety of sizes to be set on the set tables 2 a, 2 b.

Each of the two set tables 2 a, 2 b is capable of setting thereon asingle small-size plate P. Otherwise, both of the two set tables 2 a, 2b may be used together to set a single large-size plate P thereon.

A control panel 6 is provided on the front surface of the image recorder1. An operator can enter commands for starting the loading of a plate Pand starting image recording, the number and sizes of plates P to beused, and other commands from the control panel 6 to a controller (notshown).

Openable and closable front covers 7 a, 7 b and rear covers 8 a, 8 b(not shown) are attached to the upper surface of the image recorder 1. Agap is defined between the front covers 7 a, 7 b and the rear covers 8a, 8 b. A plate feed/discharge unit 20 (in which only an upper tray 41thereof is shown in FIGS. 1 and 2) protrudes upwardly of the imagerecorder 1 from the gap.

The plates P on the set tables 2 a, 2 b move in directions indicated bythe arrows A and B of FIG. 2, and pass over the plate guides 3 a, 3 b.Thereafter, the plates P pass through a slit 9 defined between the frontcovers 7 a, 7 b and the plate guides 3 a, 3 b, and are loaded onto theupper tray 41 of the image recorder 1.

The left-hand side and the right-hand side of the image recorder 1 asseen in FIGS. 1 and 2 are referred to hereinafter as a “home side” andan “away side,” respectively. The full face side as seen in FIGS. 1 and2 is referred to hereinafter as the front side of the image recorder 1,and the opposite side as the rear side thereof. An axis parallel to theaxis of rotation of a drum 21 (to be described later) is defined as an Xaxis. A direction from the home side to the away side is defined as a +Xdirection, and the opposite direction as a −X direction. A vertical axisis defined as a Z axis. A vertical upward direction is defined as a +Zdirection, and a vertical downward direction as a −Z direction. An axisperpendicular to the X and Z axes is defined as a Y axis. A directionfrom the rear side to the front side of the image recorder 1 is definedas a +Y direction, and the opposite direction as a −Y direction.

When the image recorder 1 has two members of the same type, identifyingalphabetic characters “a” and “b” are added herein to the same referencecharacter in principle to designate a member on the home side and amember on the away side, respectively, such as the plate guides 3 a and3 b. However, such identifying alphabetic characters are dispensed within some cases for description of the structure, function and the likecommon to the two members.

FIG. 3 is a schematic perspective view, with parts exploded, of theimage recorder 1, as seen from the rear side of the image recorder 1.The above-mentioned front covers 7 a, 7 b and the rear covers 8 a, 8 bare not shown in FIG. 3.

The image recorder 1 is constructed such that side panels 13 a, 13 b, aplate mounting panel 14, the front covers 7 a, 7 b and the rear covers 8a, 8 b are attached to a frame 11 having approximately the shape of arectangular parallelepiped, and a required horizontal panel is providedacross the interior of the frame 11. The plate feed/discharge unit 20,the cylindrical drum 21, a pair of recording heads 22 a, 22 b, a punchunit 23, a side-to-side adjustment unit 24, an electrical unit 25, abase 26, and the like are mounted to the frame 11 having approximatelythe shape of a rectangular parallelepiped.

The base 26 is secured to the bottom surface of the frame 11. The drum21, the pair of recording heads 22 a, 22 b, and drive mechanisms fordriving the drum 21 and the recording heads 22 a, 22 b, respectively,are mounted on the base 26.

The drum 21 is intended to mount one or two plates P on the outerperipheral surface thereof. When two plates P are mounted, the twoplates P are arranged along the X axis. A plate mounting region on theouter peripheral surface of the drum 21 is divided into two regionsarranged along the X axis: a right-hand region as seen in FIG. 3 whichis referred to as a first plate mounting region 27 a; and a left-handregion which is referred to as a second plate mounting region 27 b. Theplate mounting regions 27 a and 27 b have the same dimension along the Xaxis in this preferred embodiment, but may have different dimensionsalong the X axis. When only one of the plate mounting regions 27 a and27 b is used to mount a plate P, the plate P is referred to as adouble-mounting plate P2.

In some cases, a distinction will be made between double-mounting platesP2 to be mounted in the first and second plate mounting regions 27 a and27 b by designating the former using the reference character P2 a andthe latter using the reference character P2 b.

On the other hand, there is a plate P to be mounted using the two platemounting regions 27 a and 27 b together. The plate P to be mounted inthis fashion is referred to as a single-mounting plate P1.

(Drum 21)

The drum 21 comprises a leading edge clamp 31 for fixing the leadingedge of a plate P, a trailing edge clamp 32 for fixing the trailing edgeof the plate P, and a suction hole not shown for holding the backsurface of the plate P by vacuum suction. The drum 21 is rotatableforwardly and backwardly at high or low speeds by a motor 33 attached toa rotary shaft of the drum 21. Clockwise and counterclockwise directionsof rotation of the drum 21 when an end surface of the drum 21 is seenfrom the home side are referred to as a forward direction and a backwarddirection, respectively. Although not shown, the leading edge clamp 31includes a plurality of pressing portions 310, and a pivotal shaft forcoupling the pressing portions 310 together. A leading edge clampopening/closing mechanism (not shown) mounted to the frame 11 of theimage recorder 1 acts to pivot the pivotal shaft, thereby pivoting theplurality of pressing portions 310 simultaneously between a position forfixing the leading edge of the plate P and a position for releasing thesame. The trailing edge clamp 32 includes a plurality of securingsections 320 (not shown). A trailing edge clamp opening/closingmechanism (not shown) mounted to the frame 11 acts to move the securingsections 320 of the trailing edge clamp 32 between a position for fixingthe trailing edge of the plate P on the surface of the drum 21 and aposition spaced apart from the drum 21 for releasing the trailing edgeof the plate P. Thus, the trailing edge clamp 32 fixes and releases thetrailing edge of the plate P. Specific structures of the leading edgeclamp opening/closing mechanism and the trailing edge clampopening/closing mechanism are not relevant to the present invention, andtherefore will not be described in detail.

A plurality of positioning pins for positioning the plate P are providedupright on the surface of the drum 21.

(Recording Heads 22 a and 22 b)

The first and second recording heads 22 a and 22 b direct a plurality ofoptical beams modulated in accordance with an image signal, for example,from a plurality of light emitting devices onto a plate P mounted on theouter peripheral surface of the drum 21, thereby to form an image on theplate P. Both of the first and second recording heads 22 a and 22 b aredisposed slidably along a pair of rails 34 secured on the base 26. Thefirst recording head 22 a is in threaded engagement with a feed screw 36a rotatably driven by a motor 35 a. Thus, the first recording head 22 ais driven by the motor 35 a to produce a reciprocal movement in adirection parallel to the axis of rotation of the drum 21 (or parallelto the X axis). Similarly, the second recording head 22 b is in threadedengagement with a feed screw 36 b rotatably driven by a motor 35 b.Thus, the second recording head 22 b is driven by the motor 35 b toproduce a reciprocal movement in a direction parallel to the axis ofrotation of the drum 21. In this manner, the image recorder 1 is capableof individually operating the two recording heads 22 a and 22 b.

The image recorder 1 is capable of recording an image at any resolution,and the feed speed (sub-scanning speed) of the first and secondrecording heads 22 a and 22 b is established based on a selectedresolution. The first and second recording heads 22 a and 22 b are fedcontinuously, whereby the plate P is scanned in a spiral fashion. Duringthe scanning, an adjustment known as a spiral correction is made which,for example, corrects the light emission timing of the light emittingdevices of the recording heads for proper recording of a rectangularimage.

Although plates P of different sizes may be used in the image recorder1, the plates P, if of any size, are mounted to the drum 21 at the sameangle. Specifically, each of the plates P is mounted to the drum 21 sothat the leading edge thereof is always parallel to the axis of rotationof the drum 21. This eliminates the need to correct image data forcompensating for changes in the mounting angle of the plates P.

(Punch Unit 23)

The punch unit 23 is intended to punch a hole for positioning and thelike in a plate P before being mounted to the drum 21. The punch unit 23also punches a hole serving as a reference for mounting of animage-recorded plate P onto a plate cylinder and the like of a printingapparatus. The details will be described later. The punched holes, asthat term is used herein, include not only a circumferentially closedhole (such as printing holes R1 and R2 to be described later) but also anotch (such as a semicircular hole Q1 and an elongated hole Q2 to bedescribed later) having a portion partially open to the outside.

(Side-to-Side Adjustment Unit 24)

The side-to-side adjustment unit 24 is a member for positioning a plateP along the X axis before the punching operation of the plate P by thepunch unit 23. The side-to-side adjustment unit 24 is located on therear side of the punch unit 23 (or forward of the punch unit 23 as seenin FIG. 3). The image recorder 1 is capable of mounting one or twoplates P on the drum 21 at the same time. For mounting of asingle-mounting plate P1, the side-to-side adjustment unit 24 performs aside-to-side adjustment operation so that the X-axis center of the plateP1 coincides with the X-axis center of the punch unit 23. For mountingof a double-mounting plate P2, the side-to-side adjustment unit 24performs a side-to-side adjustment operation so that the X-axis centerof the plate P2 coincides with the X-axis center of a movable punch unit(a first movable punch unit 102 a or a second movable punch unit 102 bto be described later) corresponding to the plate P2.

(Plate Feed/Discharge Unit 20)

The plate feed/discharge unit 20 is constructed such that two trays (anupper tray 41 and a lower tray 42) are fixed between a pair of sidepanels 43 a and 43 b. The plate feed/discharge unit 20 is mounted to theimage recorder 1 by coupling rotary shafts 44 a and 44 b attached to theside panels 43 a and 43 b to the side panels 13 a and 13 b,respectively, of the image recorder 1. The plate feed/discharge unit 20is pivoted about the rotary shafts 44 a and 44 b by a drive mechanism 90to be described later (not shown in FIG. 3). In the image recorder 1,the plate feed/discharge unit 20 is pivoted about the rotary shafts 44 aand 44 b, thereby to achieve three angular positions to be describedbelow.

The three angular positions are as follows: an angular position (or aplate loading position) assumed when a virgin plate P is loaded from theoutside of the image recorder 1 onto the upper tray 41 of the platefeed/discharge unit 20; an angular position (or a punching position)assumed when the virgin plate P is fed from the upper tray 41 to thepunch unit 23 and the side-to-side adjustment unit 24; and an angularposition (or a feed/discharge position) allowing a plate P punched withholes to be fed from the upper tray 41 to the drum 21. The upper andlower trays 41 and 42 in the feed/discharge position are shown bychain-dotted lines in FIG. 3. When the plate feed/discharge unit 20 isin the plate loading position, an image-recorded plate P is moved in the−Y direction from the lower tray 42 and is transported out of the imagerecorder 1.

Two roller pairs (entrance roller pairs 45 a and 45 b) side by sidealong the X axis and guide panels 49 a and 49 b are disposed between theabove-mentioned slit 9 and the plate feed/discharge unit 20 to assist inloading a plate P onto the upper tray 41.

The upper tray 41 of the plate feed/discharge unit 20 is constructedsuch that a plurality of components to be described later are attachedto a single panel-like member (an upper tray body.410), and may bedivided into two regions, i.e. a right-hand region and a left-handregion, depending on the usage thereof Specifically, as shown in FIG. 4which is a top view of the upper tray 41, the upper tray 41 is dividedinto a first upper tray region 41 a on the home side and a second uppertray region 41 b on the away side.

The sizes of plates P loadable to the regions 41 a and 41 b are shown inFIG. 4 for reference. As shown in FIG. 4, each of the regions 41 a and41 b can be loaded with a single one of the plates P (P2 a, P2 b) ofvarious sizes ranging from a minimum size (e.g., 398 by 370 mm) to amaximum size (e.g., 1160 by 940 mm). Additionally, both of the regions41 a and 41 b can be used together to be loaded with a single one of theplates P (P1) of various sizes ranging from a minimum size (e.g., 1160by 940 mm) to a maximum size (e.g., 2382 by 1270 mm). Since the regions41 a and 41 b are substantially identical in structure with each other,the first upper tray region 41 a is taken as an example for descriptionbelow (See FIGS. 4 and 5).

As illustrated in FIG. 4, the upper surface of the upper tray body 410,a loading transport roller pair 46 a, two suction pads 47 a, an entrancebelt 48 a, and twelve idle rollers 59 are exposed at the upper surfaceof the first upper tray region 41 a. Each of the two suction pads 47 ais moved in the upward and downward directions, as seen in FIG. 4, by asuction pad slide mechanism 54 a to be described later, and is movedvertically with respect to the surface of the upper tray body 410 by asuction pad lifting mechanism 52 a. The entrance belt 48 a is driven byan entrance belt unit 70 a to be described later in such a direction asto pull up a plate P onto the upper tray 41 and in its oppositedirection.

The upper tray 41 has a length and a width large enough to receive theplate P of the maximum size for use in the image recorder 1. On theother hand, the movable range of the suction pads 47 and the entrancebelt 48 is shorter than the plate P of the maximum size. However, suchan arrangement can receive the full length of the plate P of the maximumsize, which will be described in detail later.

FIG. 5 is a sectional view of the first upper tray region 41 a takenalong the dash-dot line A1-A2 of FIG. 4 as seen in the direction of thearrow C. The first upper tray region 41 a includes the suction padlifting mechanism 52 a for vertically moving the suction pads 47 a, andthe suction pad slide mechanism 54 a for reciprocally moving the suctionpad lifting mechanism 52 a along a guide member 53 a in the directionsindicated by the arrows D1 and D2.

The suction pad slide mechanism 54 a includes the guide member 53 aextending along the upper tray body 410, a drive belt 55 a, first andsecond belt shafts 56 a and 57 a around which the drive belt 55 a islooped, and a motor 58 a for rotating the second belt shaft 57 a. Thefirst and second belt shafts 56 a, 57 a and the motor 58 a are fixed tothe back surface of the upper tray body 410 by a connecting means notshown.

The drive belt 55 a and the suction pad lifting mechanism 52 a arecoupled to each other in such a manner that a lifting mechanism base 61a (to be described later) of the suction pad lifting mechanism 52 a issecured to the drive belt 55 a. Thus, rotation of the motor 58 a of thesuction pad slide mechanism 54 a drives the drive belt 55 a, thereby toallow the suction pad lifting mechanism 52 a to move along the guidemember 53 a in the directions indicated by the arrows D1 and D2.

FIG. 6 is a schematic sectional view, on an enlarged scale, of thesuction pad lifting mechanism 52 a taken along the dash-dot line A1-A2of FIG. 4 as seen in the direction of the arrow C. As shown in FIG. 6,the suction pad lifting mechanism 52 a includes: the lifting mechanismbase 61 a which is a box-shaped member formed with predeterminedopenings in upper and lower surfaces thereof; first and second arms 62 aand 63 a (constituting a parallel link mechanism) each having one endrotatably supported by the inner surface of the lifting mechanism base61 a; a suction pad support pipe 64 a held by the first and second arms62 a and 63 a; a suction pad 47 a and a suction hose 66 a inserted inthe suction pad support pipe 64 a; a vacuum pump (not shown) coupled tothe suction hose 66 a; an eccentric cam 67 a for pushing the second arm63 a upwardly to vertically move the suction pad 47 a; a motor (notshown) for rotating the eccentric cam 67 a; and a microswitch 68 a fordetecting the home position of the eccentric cam 67 a.

The suction pad 47 a is mounted to the inner surface of the suction padsupport pipe 64 a so as to be driven to pivot about a pin 69 a indirections r1 and r2.

FIG. 7 is a partial sectional view of the suction pad support pipe 64 aas seen from the left-hand side of FIG. 6. As shown in FIG. 7, the otherend of each of the first and second arms 62 a and 63 a looselygrippingly holds the suction pad support pipe 64 a.

FIGS. 8A and 8B are views illustrating the detection of the homeposition of the eccentric cam 67 a. The microswitch 68 a is shown in theOFF position in FIG. 8A, and in the ON position in FIG. 8B. Asillustrated in FIG. 8A, the eccentric cam 67 a and the microswitch 68 aare located so that a small-diameter portion of the eccentric cam 67 aand a detection portion of the microswitch 68 a do not make contact witheach other. When a large-diameter portion of the eccentric cam 67 a isoriented upward, the microswitch 68 a is in the OFF position. When theeccentric cam 67 a rotates, the large-diameter portion of the eccentriccam 67 a presses the microswitch 68 a (in a position shown in FIG. 8B).At this time, the microswitch 68 a turns ON. The angular position of theeccentric cam 67 a when the microswitch 68 a makes an ON-to-OFFtransition is defined as the home position thereof. Since the directionof rotation of the eccentric cam 67 a is limited to one direction(indicated by the arrow in FIGS. 8A and 8B), the home position of theeccentric cam 67 a is uniquely determined.

FIG. 9A is a sectional view of the upper tray 41 (in the first uppertray region 41 a) and the lower tray 42 taken along the dash-dot lineB1-B2 of FIG. 4 as seen in the direction indicated by the arrow C.

The entrance belt unit 70 a of the upper tray 41 includes: the entrancebelt 48 a; a driving roller 71 a and a driven roller 72 a around whichthe entrance belt 48 a is looped; a pair of rollers (the loadingtransport roller pair 46 a) disposed on the front end of the upper traybody 410 for feeding out a plate P on the upper tray 41; a motor 73 afor simultaneously rotating the driving roller 71 a and the loadingtransport roller pair 46 a; a guide panel 74 a disposed between thedriving roller 71 a and the loading transport roller pair 46 a; a firstsensor 75 a for detecting a plate P on the guide panel 74 a; a secondsensor 76 a for detecting a plate P near the driven roller 72 a; a thirdsensor 77 a for detecting the leading edge of a plate P in a locationprojecting out of the loading transport roller pair 46 a; and a fourthsensor 78 a for detecting a plate P on the guide panel 49 a. Theentrance roller pair 45 a is driven by a motor 451 a.

Each of the first to fourth sensors 75 a, 76 a, 77 a, 78 a is areflective optical sensor which is in an ON state when a light beam forobject detection emitted from a light emitting device is reflected froman object to return to a light receiving device. Such a sensor is in anOFF state in other cases, that is, when the light receiving device doesnot detect the light beam for object detection.

FIG. 9B shows the loading transport roller pair 46 a. As shown in FIG.9B, the loading transport roller pair 46 a includes a transport roller461 a rotatably driven by the motor 73 a, and a nip roller 462 a drivento rotate by the rotation of the transport roller 461 a. The nip roller462 a is pivotably supported by a pivotal member 463 a. A gear 464 a isattached to the pivotal member 463 a, and is in meshing engagement witha gear 466 a of a motor 465 a. Thus, when the motor 465 a rotates, thepivotal member 463 a is pivoted through the gears 464 a and 466 a tourge the nip roller 462 a toward the transport roller 461 a. This causesthe transport roller 461 a and the nip roller 462 a to hold a plate Ptherebetween.

As shown in FIG. 3, discharge belts 81 a and 81 b are disposed in thelower tray 42. The discharge belts 81 a and 81 b are driven byrespective drive mechanisms similar in construction to each other. Thedrive mechanism for the discharge belt 81 a on the home side will bedescribed as a representative example. The drive mechanism for thedischarge belt 81 a on the home side is shown in FIG. 9A. The dischargebelt 81 a is looped around three rollers 82 a, 83 a, 84 a. A motor 85 ais coupled to the shaft of the roller 82 a. The rotation of the motor 85a drives the roller 82 a to rotate, thereby causing the discharge belt81 a to transport a plate P placed thereon outwardly in the direction ofthe arrow.

(Drive Mechanism 90)

FIG. 10 is a perspective view showing the plate feed/discharge unit 20and the drive mechanism 90. The single drive mechanism 90 is disposed oneach of the opposite sides of the plate feed/discharge unit 20. Althoughonly the drive mechanism 90 on the home side is shown in FIG. 10, thesimilar drive mechanism 90 is also disposed on the away side.

Each of the drive mechanisms 90 includes a cam follower guide 91, amotor 92, a cam gear 93, a cam follower 94, a sensor detection panel 95,a sensor 96 α, a sensor 96β and a sensor 96γ, and has the function ofpivoting the plate feed/discharge unit 20 about the rotary shafts 44 aand 44 b. Both of the drive mechanisms 90 on the home and away sidesneed not always be provided with respective sensor detection panels 95.The cam follower guide 91 has the outer shape of a rectangularparallelepiped with a through hole elongated along the Y axis. The camfollower guide 91 is secured to the side panel 43 a so that the throughhole thereof is opposed to the through hole of the cam follower guide 91of the drive mechanism 90 on the away side, with the platefeed/discharge unit 20 therebetween. The motor 92 on the home side isdisposed near the side panel 43 a and fixed to the frame 11 so as to beopposed to the motor 92 of the drive mechanism 90 on the away side, withthe plate feed/discharge unit 20 therebetween. The cam gear 93 is fixedto the frame 11 so as to be opposed to the side panel 43 a. The cam gear93 receives a driving force generated by the motor 92 to rotate aboutits own axis. The cam follower 94 is fixed to the outer periphery of onesurface (opposed to the side panel 43 a) of the cam gear 93, and makes acircular motion about the axis of the cam gear 93. The cam follower 94has the shape of a disc with a diameter approximately equal to thevertical width of the through hole of the cam follower guide 91, andfits into the through hole as indicated by the dash-dot line of FIG. 10.Thus, the cam follower guide 91 and the cam gear 93 are coupled to eachother by the cam follower 94, whereby the plate feed/discharge unit 20is supported by the drive mechanism 90. A cylinder 98 is a member havinga first end coupled to the side panel 43 a of the plate feed/dischargeunit 20 and a second end coupled to the frame 11 for smoothing thepivotal movement of the plate feed/discharge unit 20.

The sensor detection panel 95 which is disc-shaped is disposedconcentrically with the cam gear 93, and rotates with the cam gear 93.The sensor detection panel 95 has a single slit 97 in the outerperiphery thereof. The sensors 96α, 96β and 96γ are secured to the frame11 so as to be able to detect the slit 97 formed in the sensor detectionpanel 95 being rotated. The use of the sensors 96α, 96β and 96γ allowsthe detection of the plate feed/discharge unit 20 reaching any one ofthe plate loading position, the punching position, and thefeed/discharge position.

(Details of Punch Unit 23)

FIG. 11 is a perspective view of the punch unit 23 as seen from thefront side of the image recorder 1. The punch unit 23 generallycomprises a horizontal panel 101 provided between the side panels 13 aand 13 b of the image recorder 1, and a pair of movable punch units (afirst movable punch unit 102 a and a second movable punch unit 102 b)disposed on the horizontal panel 101.

The first movable punch unit 102 a includes: holding panels 103 and 104;a feed screw 106 a rotatably held between the holding panels 103 and104; a motor 107 a and a belt 108 a for rotating the feed screw 106 a; arail 109 a; a movable table 110 a disposed slidably on the rail 109 aand in threaded engagement with the feed screw 106 a; punchers 111 a,112 a and 113 a placed on the movable table 110 a; and a plate detectionsensor 114 a. The first movable punch unit 102 a rotates the feed screw106 a by using the motor 107 a and the belt 108 a to move the movabletable 110 a and the punchers 111 a, 112 a and 113 a placed on themovable table 110 a along the rail 109 a, thereby adjusting thelocations of the movable table 110 a and the punchers 111 a, 112 a and113 a along the X axis.

The second movable punch unit 102 b includes: a holding panel 105; amovable table 110 b; punchers 111 b, 112 b and 113 b; and a platedetection sensor 114 b. The locations of the movable table 110 b and thepunchers 111 b, 112 b and 113 b placed on the movable table 110 b areadjusted along the X axis by a mechanism similar to that of the firstmovable punch unit 102 a. Specifically, the second movable punch unit102 b rotates a feed screw 106 b by using a motor 107 b and a belt 108 bto move the movable table 110 b and the punchers 111 b, 112 b and 113 bplaced on the movable table 110 b along a rail 109 b, thereby adjustingthe locations of the movable table 110 b and the punchers 111 b, 112 band 113 b along the X axis.

In the punch unit 23, the movement of the two movable tables 110 a and110 b is controlled with reference to three X-axis positions.Specifically, for punching a single-mounting plate P1, the motors 107 aand 107 b of the first and second movable punch units 102 a and 102 bare controlled with reference to a reference line C2 lying at the X-axiscentral position of the punch unit 23. For punching a double-mountingplate P2 a mounted in the first plate mounting region 27 a, the motors107 a and 107 b are controlled with reference to a reference line Ca2lying at the X-axis central position of the first movable punch unit 102a. For punching a double-mounting plate P2 b mounted in the second platemounting region 27 b, the motors 107 a and 107 b are controlled withreference to a reference line Cb2 lying at the X-axis central positionof the second movable punch unit 102 b.

It is desirable that the punch unit 23 is assembled so that thereference lines C2, Ca2 and Cb2 coincide with the X-axis centers(centerlines C1, Ca1 and Cb1) of the drum 21, the first plate mountingregion 27 a and the second plate mounting region 27 b, respectively.Such an arrangement allows the above-mentioned punched hole forpositioning to be brought into engagement or into loose engagement witha positioning pin on the drum 21 only by feeding out a plate P intactlystraight toward the drum 21 after the plate P punched with the hole forpositioning is returned to the plate feed/discharge unit 20. Thisfacilitates the positioning of the plate P on the drum 21.

If each reference position along the X axis on the punch unit 23 doesnot coincide with the centerline of the drum 21 or the like, therearises a need to move the plate P along the X axis after the punchprocess of the plate P and before the feed out of the plate P toward thedrum 21.

In the image recorder 1 according to this preferred embodiment, holesare punched in the plate P before image recording. The punched holes areclassified into three types: a punched hole (referred to as apositioning hole) for use in determining the position of the plate Pwith respect to the drum 21 of the image recorder 1; a punched hole(referred to as an escape hole) formed to prevent the leading edge ofthe plate P from contacting the positioning pins provided upright on thedrum 21; and a punched hole (referred to as a printing hole) for use inpositioning the image-recorded plate P on a plate cylinder and the likeof a printing apparatus.

The punchers 111 a of the first movable punch unit 102 a and the puncher111 b of the second movable punch unit 102 b are punchers forselectively forming the positioning hole or the escape hole.

FIG. 12 is a perspective view showing principal parts of the puncher 111b. As shown in FIG. 12, the puncher 111 b comprises a main body 120 bhaving a through hole 122 b formed therein for receiving a round punch121 b moving up and down. The through hole 122 b extends from the uppersurface of the main body 120 b through the main body 120 b. The roundpunch 121 b has a perfectly circular sectional configuration. The roundpunch 121 b is used for purposes of punching the positioning hole orescape hole in the leading edge of the plate P. The main body 120 bfurther has a clearance 123 b for guiding the plate P. The main body 120b has a function as a guide member.

The main body 120 b further has a through hole 125 b formed therein forreceiving an elongated punch 124 b moving up and down. The through hole125 b extends from the upper surface of the main body 120 b through themain body 120 b. The elongated punch 124 b has an elongated sectionalconfiguration such that a dimension thereof along the Y axis is equal tothe diameter of the section of the round punch 121 b, and a dimensionthereof along the X axis is not less than the diameter of the section ofthe round punch 121 b. The elongated punch 124 b is mainly used forpurposes of punching the escape hole in the leading edge of the plate P,but is sometimes used to punch the positioning hole, which will bedescribed in detail later.

A reference pin 126 b is attached to the forward end of the elongatedpunch 124 b. The reference pin 126 b moves up and down together with theelongated punch 124 b. The reference pin 126 b has a perfectly circularsectional configuration with a diameter which is one-half the diameterof the section of the round punch 121 b. The reference pin 126 b is amember for positioning the plate P inserted into the clearance 123 balong the Y axis.

Since the through hole 125 b is formed in a flat surface 127 b definedby the clearance 123 b, the reference pin 126 b can escape to below theflat surface 127 b when the elongated punch 124 b moves down. Punchingchips resulting from the punching by the round punch 121 b and theelongated punch 124 b fall through the through holes 122 b and 125 b outof the lower surface of the main body 120 b, and are collected by anadditionally prepared collecting mechanism not shown.

The round punch 121 b, the elongated punch 124 b and the reference pin126 b are positioned along the Y axis so that the outermost edgesthereof as seen in the +Y direction (or on the front side) are aligned.Specifically, the round punch 121 b, the elongated punch 124 b and thereference pin 126 b are disposed so that a line connecting the outermostedges thereof as seen in the +Y direction is parallel to the X axis. Apoint at which the reference pin 126 b contacts the plate P may bedeviated in the −Y direction from the above-mentioned location. In otherwords, the reference pin 126 b may come into contact with the plate P ina location displaced in the −Y direction.

The round punch 121 b and the elongated punch 124 b may be verticallymoved individually by a drive mechanism not shown. Alternatively, theround punch 121 b and the elongated punch 124 b may be vertically movedin operative association with each other in accordance with apredetermined vertical movement cycle. For example, a drive mechanismmay be used which repeats the following vertical movement cycle: (1) Theround punch 121 b and the elongated punch 124 b are initially in theirraised position; (2) Next, only the round punch 121 b is moved up anddown; (3) Next, only the elongated punch 124 b is moved up and down; (4)Finally, both of the round punch 121 b and the elongated punch 124 b aremoved down.

The round punch 121 b performs the operation of punching a hole in amanner to be described below. First, the elongated punch 124 b is moveddown until the tip of the reference pin 126 b reaches the level of theflat surface 127 b. In this state, a plate P is inserted into theclearance 123 b, and is brought into contact with the reference pin 126b. This achieves the positioning of the plate P along the Y axis withrespect to the puncher 111 b. Since the diameter of the reference pin126 b is one-half the diameter of the round punch 121 b, the plate P ispositioned so that the leading edge of the plate P coincides with theline of the diameter of the round punch 121 b along the X axis. In thisstate, when the round punch 121 b is moved down, a semicircular hole ispunched in the leading edge of the plate P. This punched hole is used asa positioning or escape hole. The positioning of the plate P along the Xaxis is determined by the processing of the side-to-side adjustment unit24 to be described later.

The elongated punch 124 b punches an elongated hole extending along theX axis in the plate P. This elongated hole is used as a positioning orescape hole.

For the formation of the elongated positioning hole, the plate P isinserted into the clearance 123 b, with the reference pin 126 bpreviously moved down, and the leading edge of the plate P is positionedusing the reference pin 126 b, following which the elongated punch 124 bis further moved downwardly. After the plate P is positioned using thereference pin 126 b, the elongated punch 124 b is sometimes moved toanother position and then moved downwardly to punch the elongated escapehole, which will be described in detail later.

The puncher 111 a of the first movable punch unit 102 a has a roundpunch 121 a and an elongated punch 124 a similar in construction to theround punch 121 b and the elongated punch 124 b of the puncher 111 b ofthe second movable punch unit 102 b. However, the round punch 121 a andthe elongated punch 124 a are arranged in the reverse order, along the Xaxis, to the round punch 121 b and the elongated punch 124 b of thepuncher 111 b. In other words, the round punch 121 a is spaced in the −Xdirection from the elongated punch 124 a in the puncher 111 a.

The puncher 112 a (112 b) of the first (second) movable punch unit 102 a(102 b) is a puncher for punching an elongated hole. This elongated holeis used as a positioning or escape hole.

FIG. 13 is a perspective view showing principal parts of the puncher 112a. As shown in FIG. 13, the puncher 112 a comprises a main body 130 ahaving a through hole 135 a formed therein for receiving an elongatedpunch 134 a moving up and down. The through hole 135 a extends from theupper surface of the main body 130 a through the main body 130 a. Areference pin 136 a is attached to the forward end of the elongatedpunch 134 a. The reference pin 136 a moves up and down together with theelongated punch 134 a. Since the through hole 135 a is formed in a flatsurface 137 a defined by a clearance 133 a, the reference pin 136 a canescape to below the flat surface 137 a when the elongated punch 134 amoves down. Further, since the through hole 135 a is formed in the flatsurface 137 a as described above, punching chips resulting from thepunching by the elongated punch 134 a fall through the through hole 135a out of the lower surface of the main body 130 a, and are collected byan additionally prepared collecting mechanism not shown.

The elongated punch 134 a is mainly used for purposes of punching theescape hole in the leading edge of the plate P fed on the front side,but is sometimes used to punch the positioning hole.

The usage of the elongated punch 134 a is similar to that of theelongated punch 124 b of the puncher 111 b described above. For theformation of the positioning hole, the reference pin 136 a is previouslymoved down so as to allow for the positioning of the leading edge of theplate P inserted into the clearance 133 a. For the formation of theescape hole, on the other hand, the positioning of the plate P along they axis may be performed in another location by the reference pin 136 a.

The elongated punch 134 a and the reference pin 136 a are positionedalong the Y axis so that the outermost edges thereof as seen in the +Ydirection (or on the front side) are aligned. Specifically, theelongated punch 134 a and the reference pin 136 a are disposed so that aline connecting the outermost edges thereof as seen in the +Y directionis parallel to the X axis.

The reference pin 136 a has a perfectly circular sectional configurationwith a diameter which is one-half the diameter of the section of theround punch 121 a (121 b).

As in the above-mentioned puncher 111 a (111 b), the elongated punch 134a is vertically moved by a drive mechanism not shown. The adjustment ofthe vertical position of the elongated punch 134 a allows the elongatedpunch 134 a to move fully downwardly, and allows the reference pin 136 ato be situated in the clearance 133 a for positioning of the plate Palong the Y axis.

Since the puncher 112 b of the second movable punch unit 102 b issimilar in construction to the puncher 112 a of the first movable punchunit 102 a,the puncher 112 b will not be described in detail.

The reference pins 126 a, 126 b and the reference pins 136 a, 136 b aresituated so that a line connecting the points at which the referencepins 126 a, 126 b, 136 a, 136 b make contact with the leading edge ofthe plate P (corresponding to the outermost edges of the reference pins126 a, 126 b, 136 a, 136 b as seen in the −Y direction (or on the rearside)) is parallel to the axis of rotation of the drum 21 (or parallelto the X axis). Thus, the position of the plate P along the Y axis isdetermined by contact of the plate P with at least two of the referencepins 126 a, 126 b, 136 a, 136 b. The plate detection sensors 114 a and114 b are situated so as to be able to detect the leading edge of theplate P at a location displaced by a small distance (e.g., 5 to 15 mm)in the −Y direction from the line connecting the outermost edges of thereference pins 126 a, 126 b, 136 a, 136 b as seen in the −Y direction.

The puncher 113 a of the first movable punch unit 102 a and the puncher113 b of the second movable punch unit 102 b are punchers for punchingprinting holes. It should be noted that two or more punchers may be usedto punch the printing holes. The punchers 113 a and 113 b may bedisposed at different locations than those shown in FIG. 11. Theprinting holes may be of a variety of configurations such as a roundconfiguration, an elongated configuration, an U-shaped configuration,and a V-shaped configuration. The punchers 113 a and 113 b of the imagerecorder 1 have punches 138 a and 138 b for punching round holes.

As discussed above, the plates P of a variety of sizes are mounted tothe image recorder 1. It is hence necessary to punch holes in the plateP having different sizes in various locations depending on the sizes.The image recorder 1 according to this preferred embodiment, which canadjust the locations of the punchers 111 a, 111 b, 112 a, 112 b, 113 a,113 b along the X axis as described above, is required only to comprisea minimum number of punchers.

(Details of Side-to-Side Adjustment Unit 24)

FIG. 14 is a plan view of the side-to-side adjustment unit 24. Thereference line C2 indicates the X-axis central position of the punchunit 23; the reference line Ca2 indicates the X-axis central position ofthe first movable punch unit 102 a; and the reference line Cb2 indicatesthe X-axis central position of the second movable punch unit 102 b. Asingle-mounting plate P1 and double-mounting plates P2 a and P2 b to bepositioned in the side-to-side adjustment unit 24 are also shown forreference, in addition to the plan view of the side-to-side adjustmentunit 24. The plates P1, P2 a and P2 b shown in FIG. 14 are plates of themaximum size adaptable for the image recorder 1.

The side-to-side adjustment unit 24 comprises a base 150 providedbetween the side panels 13 a and 13 b of the image recorder 1, and asingle-plate side-to-side adjustment unit 151 and a double-plateside-to-side adjustment unit 152 both placed on the base 150.

The details of the single-plate side-to-side adjustment unit 151 will bedescribed with reference to FIGS. 14 and 16. FIG. 16 is a view of thesingle-plate side-to-side adjustment unit 151 as viewed from the rearside of the image recorder 1. A central portion of the single-plateside-to-side adjustment unit 151 is not shown in FIG. 16.

The single-plate side-to-side adjustment unit 151 includes a right-handroller moving section 151 a for pressing the home-side edge of thesingle-mounting plate P1 in the +X direction, a left-hand roller movingsection 151 b for pressing the away-side edge of the plate P1 in the −Xdirection, and a large guide 191 for guiding the plate P1 to a level(vertical position) high enough for the plate P1 to make contact withside-to-side adjustment rollers 167 a and 167 b of the respectiveright-hand and left-hand roller moving sections 151 a and 151 b.

The right-hand roller moving section 151 a includes: a motor 160 a fixedon the base 150; a ball screw 161 a coupled to the driving shaft of themotor 160 a; bearings 162 a and 163 a for rotatably supporting the ballscrew 161 a; a right-hand nut portion 165 a having a nut body 164 a inthreaded engagement with the ball screw 161 a; and a support rail 166 afor preventing the right-hand nut portion 165 a from rotating about theball screw 161 a.

The motor 160 a is preferably a stepping motor. A sensor for detectingthe location of the right-hand nut portion 165 a is disposed near thebearing 162 a. The electrical unit 25 generates a control signal, basedon the location of the right-hand nut portion 165 a outputted from thesensor to apply the control signal to the motor 160 a, thereby preciselymoving the right-hand nut portion 165 a along the X axis.

The side-to-side adjustment roller 167 a is rotatably attached to theupper surface of the nut body 164 a of the right-hand nut portion 165 a.A slider 168 a moving in the support rail 166 a is attached to the lowersurface of the nut body 164 a. A plate edge detection sensor 169 a isattached to the front surface of the nut body 164 a. A relationshipbetween the support rail 166 a and the slider 168 a will be described indetail later.

Since the left-hand roller moving section 151 b has the same mechanismas the right-hand roller moving section 151 a, components of theleft-hand roller moving section 151 b are identified by similarreference numerals to, the corresponding components of the right-handroller moving section 151 a except that a character “b” substituted for“a” is added, and will not be described in detail.

The motors 160 a and 160 b of the right-hand and left-hand roller movingsections 151 a and 151 b are integrally controlled so that a distancealong the X axis (referred to hereinafter as an X-distance) between theside-to-side adjustment roller 167 a and the reference line C2 is alwaysequal to an X-distance between the side-to-side adjustment roller 167 band the reference line C2. It is desirable that the reference line C2 ofthe punch unit 23 coincides with the X-axis centerline of the drum 21,as discussed above. The movable range of the right-hand nut portion 165a is indicated by w1 a in FIGS. 14 and 16. Specifically the right-handnut portion 165 a is movable within the range of the support rail 166 a.Similarly, the left-hand nut portion 165 b is movable within the rangeof the support rail 166 b, and the movable range is indicated by w1 b.

As shown in FIG. 14, the home positions (or the outermost movablepositions in the side-to-side adjustment unit 24) of the respectiveright-hand and left-hand nut portions 165 a and 165 b are out of thepaths of movement of the double-mounting plates P2 a and P2 b. In otherwords, retractable distances w2 a and w2 b are greater than thedimensions of the right-hand and left-hand nut portions 165 a and 165 balong the X axis. Thus, when the double-mounting plate P2 a or P2 b ismounted to the side-to-side adjustment unit 24, retracting theright-hand and left-hand nut portions 165 a and 165 b in their homepositions prevents the right-hand and left-hand nut portions 165 a and165 b from contacting the plate P2 a or P2 b.

(Double-Plate Side-to-Side Adjustment Unit 152)

Next, the double-plate side-to-side adjustment unit 152 will bedescribed with reference to FIGS. 14 and 17. FIG. 17 is a view of thedouble-plate side-to-side adjustment unit 152 as viewed from the rearside of the image recorder 1.

The double-plate side-to-side adjustment unit 152 includes a firstside-to-side adjustment section 152 a for centering the double-mountingplate P2 a to be mounted in the first plate mounting region 27 a of thedrum 21, and a second side-to-side adjustment section 152 b forcentering the double-mounting plate P2 b to be mounted in the secondplate mounting region 27 b.

The first side-to-side adjustment section 152 a includes: a motor 170 afixed on the base 150; an outer ball screw 171 a coupled to the drivingshaft of the motor 170 a; bearings 172 a and 173 a for rotatablysupporting the outer ball screw 171 a; an outer nut portion 175 a havinga nut body 174 a in threaded engagement with the outer ball screw 171 a;an outer support rail 176 a for preventing the outer nut portion 175 afrom rotating about the outer ball screw 171 a; a coupling shaft 180 acoupled to an end of the outer, ball screw 171 a which is closer to thebearing 173 a; an inner ball screw 181 a coupled to the outer ball screw171 a through the coupling shaft 180 a; bearings 182 a and 183 a forrotatably supporting the inner ball screw 181 a; an inner nut portion185 a having a nut body 184 a in threaded engagement with the inner ballscrew 181 a; an inner support rail 186 a for preventing the inner nutportion 185 a from rotating about the inner ball screw 181 a; and asmall guide 192 a.

The threaded direction of the inner ball screw 181 a is opposite fromthat of the outer ball screw 171 a. Thus, the outer and inner nutportions 175 a and 185 a in threaded engagement with the respective ballscrews 171 a and 181 a are moved toward or away from each other by themotor 170 a. Adjustment is made so that a distance between the outer nutportion 175 a and the reference line Ca2 is always equal to a distancebetween the inner nut portion 185 a and the reference line Ca2. It isdesirable that the reference line Ca2 which is the X-axis centralposition of the first movable punch unit 102 a coincides with the X-axiscenterline Ca1 of the first plate mounting region 27 a, as discussedabove.

The motor 170 a is preferably a stepping motor. A sensor for detectingthe location of the outer nut portion 175 a is disposed near the bearing172 a. The electrical unit 25 generates a control signal, based on thelocation of the outer nut portion 175 a outputted from the sensor toapply the control signal to the motor 170 a, thereby precisely movingthe outer and inner nut portions 175 a and 185 a along the X axis.

The movable range of the outer nut portion 175 a is indicated by w10 ain FIGS. 14 and 17. Specifically, the outer nut portion 175 a is movablewithin the range of the outer support rail 176 a. Similarly, the innernut portion 185 a is movable within the range of the inner support rail186 a, and the movable range is indicated by w20 a in FIGS. 14 and 17.

Side-to-side adjustment rollers 177 a and 187 a are rotatably attachedto the upper surfaces of the nut bodies 174 a and 184 a of the outer andinner nut portions 175 a and 185 a, respectively. Sliders 178 a and 188a moving in the support rails 176 a and 186 a are attached to the lowersurfaces of the nut bodies 174 a and 184 a, respectively. Plate edgedetection sensors 179 a and 189 a are attached to the front surfaces ofthe nut bodies 174 a and 184 a, respectively. Relationships between thesupport rails 176 a, 186 a and the sliders 178 a, 188 a will bedescribed in detail later.

Since the second side-to-side adjustment section 152 b has the samemechanism as the first side-to-side adjustment section 152 a, componentsof the second side-to-side adjustment section 152 b are identified bysimilar reference numerals to the corresponding components of the firstside-to-side adjustment section 152 a except that a character “b”substituted for “a” is added, and will not be described in detail. Thecenter of movement of the outer and inner nut portions 175 b and 185 bof the second side-to-side adjustment section 152 b along the X axis isthe reference line Cb2 (the dash-dot line Cb2 in FIGS. 14 and 17) whichis the X-axis central position of the second movable punch unit 102 b.It is desirable that the reference line Cb2 coincides with the X-axiscenterline Cb1 of the second plate mounting region 27 b, as discussedabove.

As shown in FIG. 14, the movable ranges w20 a and w20 b of the inner nutportions 185 a and 185 b overlap the path of movement of thesingle-mounting plate P1. There is a danger that the inner nut portions185 a and 185 b make contact with the single-mounting plate P1 to hinderthe movement of the plate P1. To prevent this, the side-to-sideadjustment unit 24 is constructed so that the inner nut portions 185 aand 185 b pivot about the ball screws 181 a and 181 b within ranges w30a and w30 b (see FIGS. 14 and 17), respectively, to go out of the pathof movement of the single-mounting plate P1.

A construction for achieving this will be described with reference toFIGS. 15, 18 and 19. FIG. 15 is a view showing sectional positions ofthe side-to-side adjustment unit 24. FIG. 18 is a sectional view of thebase 150, the single-plate side-to-side adjustment unit 151 and thedouble-plate side-to-side adjustment unit 152 taken along the linesE1-E2 of FIG. 15 as seen in the direction of the arrow G. FIG. 19 is asectional view of the base 150, the single-plate side-to-side adjustmentunit 151 and the double-plate side-to-side adjustment unit 152 takenalong the lines F1-E2 of FIG. 15 as seen in the direction of the arrowG;

The slider 168 b of the left-hand nut portion 165 b of the single-plateside-to-side adjustment unit 151 is a bearing supported rotatably (aboutan axis parallel to the Z axis) by the nut body 164 b, and moves alongthe X axis (or in a direction perpendicular to the plane of FIG. 18)while rotating in the support rail 166 b. The ball screw 161 b rotatesin a clockwise direction as seen in FIG. 18 to produce a driving forcefor the nut body 164 b. Since the side surfaces of the support rail 166b restrict the rotation of the slider 168 b about the ball screw 161 b,the nut body 164 b does not rotate in operative association with therotation of the ball screw 161 b.

The large guide 191 is provided over the left-hand nut portion 165 b. Asillustrated in FIGS. 14 and 18, the large guide 191 has a main bodyportion 191_1, and a protruding portion 191_2 projecting in the −Ydirection. The level (or vertical position) at which the main bodyportion 191_1 is provided is substantially the same as that of the lowerend of the side-to-side adjustment roller 167 b of the left-hand nutportion 165 b. It is apparent from FIG. 18 that the protruding portion191_2 is bent downwardly from the main body portion 191_1. The lower endof the protruding portion 191_2 is adjusted so as to lie under theside-to-side adjustment roller 167 b, and is capable of raising theplate P to a level high enough for the plate P to make contact with theside-to-side adjustment roller 167 b to guide the plate P to the mainbody portion 191_1.

The plate edge detection sensor 169 b is attached to the rear side ofthe nut body 164 b. The plate edge detection sensor 169 b detects theplate P coming onto the large guide 191.

The slider 188 b of the inner nut portion 185 b of the double-plateside-to-side adjustment unit 152 is a bearing supported rotatably (aboutan axis parallel to the Z axis) by the nut body 184 b, and moves alongthe X axis (or in a direction perpendicular to the plane of FIG. 18)while rotating in the inner support rail 186 b. The inner ball screw 181b rotates in a clockwise direction as seen in FIG. 18 to produce adriving force for the nut body 184 b. Since the side surfaces of theinner support rail 186 b restrict the rotation of the slider 188 b aboutthe inner ball screw 181 b, the nut body 184 b does not rotate inoperative association with the rotation of the ball screw 181 b.

The small guide 192 b is provided over the inner nut portion 185 b. Asillustrated in FIGS. 14 and 18, the small guide 192 b has a main bodyportion 192 b_1, and a protruding portion 192 b_2 projecting in the −Ydirection. The level (or vertical position) at which the main bodyportion 192 b_1 is provided is substantially the same as that of thelower end of the side-to-side adjustment roller 187 b of the inner nutportion 185 b. It is apparent from FIG. 18 that the protruding portion192 b_2 is bent downwardly from the main body portion 192 b_1. The lowerend of the protruding portion 192 b_2 is adjusted so as to lie under theside-to-side adjustment roller 187 b.

The plate edge detection sensor 189 b is attached to the rear side ofthe nut body 184 b. The plate edge detection sensor 189 b detects thatthe plate P passed over the large guide 191 comes onto the small guide192 b.

FIG. 19 is a sectional view within the pivotal retractable range w30 bshown in FIG. 14. Within the pivotal retractable range w30 b as shown inFIG. 19, a side surface of the inner support rail 186 b on the frontside is cut. This removes the restriction on the rotation by the innersupport rail 186 b within the pivotal retractable range w30 b, which hasbeen imposed in other ranges, to cause the inner nut portion 185 b topivot in the clockwise direction in operative association with therotation of the inner ball screw 181 b. Then, the side-to-sideadjustment roller 187 b is situated below the plate P when loaded.Therefore, the side-to-side adjustment roller 187 b does not interferewith the plate P.

(Electrical Unit 25)

The electrical unit 25 is mounted to the frame 11 of the image recorder1, as shown in FIG. 3. The electrical unit 25 is electrically connectedto the above-mentioned components of the image recorder 1, and controlsthe operations of the image recorder 1 while sending and receivingsignals to and from the components.

(General Sequence)

Plate handling in the image recorder 1 will be described below. Asdiscussed above, the drum 21 of the image recorder 1 is capable ofmounting thereon one single-mounting plate P1, one double-mounting plateP2 or two double-mounting plates P2 at the same time. Details of theplate handling, e.g. the operations of the punch unit 23 and theside-to-side adjustment unit 24, differ depending on whether onesingle-mounting plate P1, one double-mounting plate P2 or twodouble-mounting plates P2 are mounted on the drum 21. Therefore, commonplate handling independent of the number and sizes of plates will bedescribed first with reference to FIGS. 20 through 29 and FIGS. 30through 33.

FIGS. 20 through 29 are schematic views showing the pivotal operation ofthe plate feed/discharge unit 20 in respective steps. FIGS. 30 through33 are flowcharts showing a sequence of the plate handling.

The states of the components in the initial step of the operation ofintroducing a plate P onto the plate feed/discharge unit 20 are asfollows. The angular position of the plate feed/discharge unit 20 is theplate loading position. The suction pad slide mechanism 54 moves thesuction pad lifting mechanism 52 in the directions D1 and D2 so that thesuction pads 47 can fix by suction the leading edge portion of the plateP being transported from the entrance roller pair 45. The suction padlifting mechanism 52 maintains the suction pads 47 in the loweredposition. The nip roller 462 of the loading transport roller pair 46 ofthe upper tray 41 is urged toward the transport roller 461 (which stateis referred to as a nip ON state) (See FIG. 9 b).

The drum 21 is rotated to and stopped at a plate receiving position.When the plate feed/discharge unit 20 is pivoted to the platefeed/discharge position with the drum 21 in the plate receivingposition, a tangent line to the loading transport roller pair 46 of theupper tray 41 intersects the positioning pins provided upright on thedrum 21. The pressing portions 310 of the leading edge clamp 31 on thesurface of the drum 21 are open by the leading edge clampopening/closing mechanism not shown.

In the side-to-side adjustment unit 24, all of the nut portions 165 a,165 b, 175 a, 175 b, 185 a and 185 b are retracted to their homepositions.

First, an operator places a virgin plate P on the set table 2 (See FIG.2) (Step S1 of FIG. 30). Next, the operator enters the number and sizesof plates P placed on the set table 2 through the control panel 6 to theimage recorder 1, and gives an instruction for the commencement ofloading of the virgin plate P to the image recorder 1 (Step S2).

The electrical unit 25 of the image recorder 1 starts the rotation ofthe entrance roller pair 45 (Step S3).

The electrical unit 25 also drives the motors 107 a and 107 b of thepunch unit 23 to move the movable tables 110 a and 110 b of the firstand second movable punch units 102 a and 102 b to a location dependingon the number and sizes of plates P entered in Step S2 (Step S4).

Next, the operator slides the plate P along the plate guide 3 tointroduce the plate P through the slit 9 (See FIG. 3) formed in thefront surface of the image recorder 1 into the image recorder 1. Theleading edge of the plate P is inserted between the rotating entranceroller pair 45, and the transport of the plate P is started (Step S5).The plate P is moved toward the upper tray 41 while being supported bythe guide panel 49. Such a situation is shown in FIG. 20.

Next, a light beam for object detection emitted from the fourth sensor78 (See. FIG. 9A) is intercepted by the leading edge of the plate P,whereby the fourth sensor 78 turns ON. Thus, the fourth sensor 78detects the leading edge of the moving plate P (Step S6).

The electrical unit 25 stops the rotation of the entrance roller pair 45after an elapse of predetermined time since the detection of the leadingedge of the plate P by the fourth sensor 78 (Step S7). FIG. 21 shows asituation in which the entrance roller pair 45 is stopped rotating.

The above-mentioned predetermined time until the stop of rotation of theentrance roller pair 45 varies depending on the dimension of the plate Pin a feed direction (in which the plate P is transported). This isbecause the location in which the plate P is supported by suction of thesuction pads 47 varies depending on the size of the plate P. Since it isdesirable that the suction pads 47 hold by vacuum suction the plate P ata location as close to the leading edge as possible in order to increasethe raising efficiency of the plate P by the suction pads 47, arelatively short plate P is so controlled when in use. However, asdiscussed above, the movable range of the suction pads 47 is shorterthan the length of the upper tray 41. For this reason, when a relativelylong plate P is used, the suction pads 47 hold by vacuum suction aportion of the plate P which is apart from the leading edge of the plateP. In other words, such an arrangement allows the raising of plates P ofall sizes even though the movable range of the suction pads 47 isshorter than the length of the upper tray 41.

Next, the suction pad lifting mechanism 52 (See FIG. 5) moves thesuction pads 47 upwardly to a location at which the suction pads 47 cansupport the back surface of the plate P by vacuum suction (Step S8). Theupward movement of the suction pads 47 is achieved by rotating theeccentric cam 67 to push up the second arm 63, as described withreference to FIG. 6. While being moved upwardly, each of the suctionpads 47 pivots about the pin 69 in the direction indicated by the arrowr2 of FIG. 6 so as to be parallel to the back surface of the plate P.FIG. 22 shows such a situation.

Then, the vacuum pump not shown starts the vacuum suction of the suctionpads 47 (Step S9), and a sensor not shown measures the degree of vacuumof the suction pads 47. When it is recognized that the plate P is fixedby vacuum suction to the suction pads 47 (Step S10), the operation ofraising the plate P onto the upper tray 41 at high speeds is started(Step S11).

In Step S11, the following components perform parallel operation. At thesame time that the entrance roller pair 45 feeds out the plate P, thesuction pad slide mechanism 54 moves the suction pad lifting mechanism52 inclusive of the suction pads 47 holding the back surface of theplate P by vacuum suction along the guide member 53 in the direction D1of FIG. 5. The entrance belt 48 is driven in such a direction as to movethe plate P in the direction D1.

The suction pad lifting mechanism 52 gradually moves the suction pads 47downwardly in operative association with this plate raising operation(Step S12).

The above-mentioned plate raising operation continues until the fourthsensor turns OFF (Step S13). The fourth sensor 78 turns OFF when thetrailing edge of the plate P passes over the fourth sensor 78.

After the trailing edge of the plate P passes over the fourth sensor 78,the plate raising operation is changed from the high-speed operation toa low-speed operation (Step S14). This lessens the impact of thetrailing edge of the plate P falling from the guide panel 49 onto theupper tray body 410.

The low-speed plate raising operation in Step S13 continues until thefirst sensor 75 turns ON. The turning-ON of the first sensor 75 providesrecognition of the timing of the fall of the trailing edge of the plateP from the guide panel 49 onto the upper tray body 410.

When the first sensor 75 turns ON (Step S15 of FIG. 31), the plateraising operation is temporarily suspended (Step S16). Then, thehigh-speed plate raising operation is started again (Step S17). Thisoperation continues until the second sensor 76 (See FIG. 9A) detects theleading edge of the plate P to turn ON.

The turning-ON of the second sensor 76 allows recognition that theentire length of the plate P is received by the upper tray 41 of theplate feed/discharge unit 20. FIG. 23 shows such a situation. When thesecond sensor 76 turns ON (Step S18), the plate raising operation iscompleted (Step S19).

The image recorder 1 according to this preferred embodiment uses thesuction pads 47 which fix the plate P by vacuum suction to raise or pullup the plate P onto the upper tray 41. This ensures the raising of theplate P if the upper tray 41 is inclined at a large angle. Additionally,the image recorder 1 can provide an increased angle of inclination ofthe upper tray 41, thereby to reduce the footprint of the upper tray 41as compared with the conventional one.

The suction pads 47 are movable between the vertical position of theupper surface of the upper tray body 410 and a position extended fromthe upper surface. The use of this function may lessen the impact uponthe plate P when the trailing edge of the plate P falls from the guidepanel 49 onto the upper surface of the upper tray 41.

Additionally, since the plate P is raised while being fixed by thesuction pads 47, the plate P is prevented from meandering while beingmoved along the upper tray 41.

After the completion of the loading of the plate P on the upper tray 41,the plate feed/discharge unit 20 is pivoted to the punching position(Step S20).

During the pivotal movement of the plate feed/discharge unit 20, thesuction pads 47 continue fixing the plate P by vacuum suction. Thisprevents the plate P from being deviated from its proper position duringthe pivotal movement of the plate feed/discharge unit 20.

After the completion of the pivotal movement of the plate feed/dischargeunit 20 to the punching position, the transport of the plate P in thedirection D2 is started (Step S21).

In Step S21, the following components perform parallel operation. Thesuction pad slide mechanism 54 moves the suction pad lifting mechanism52 inclusive of the suction pads 47 holding the back surface of theplate P by vacuum suction along the guide member 53 in the direction D2of FIG. 5. The entrance belt 48 and the loading transport roller pair 46are driven in such a direction as to move the plate P in the directionD2.

After passing through the guide panel 74, the leading edge of the plateP moves along the large guide 191 and the small guide 192 of theside-to-side adjustment unit 24 (See FIG. 18). When the plate detectionsensor 114 (See FIG. 11) provided on the punch unit 23 is turned ON bythe leading edge of the plate P to detect that the leading edge of theplate P comes to near the punchers (Step S22), the plate transportoperation in the direction D2 is stopped (Step S23).

Next, the motor 465 for the loading transport roller pair 46 is drivento move e nip roller 462 to a location spaced apart from the transportroller 461 (which state is referred to as a nip OFF state). At the sametime, the suction pads 47 complete the holding of the plate P by vacuumsuction (Step S24). This releases the fixing of the ate P to the uppertray 41.

Next, the plate P is moved in the direction indicated D2 at low speedsfor a redetermined length of time (Step S25). This plate transport iscarried out only by the entrance belt 48 and the transport roller 461 ofthe loading transport roller pair 46. The late P is moved in thedirection D2 at low speeds to come into contact with two of thereference pins 126 a, 126 b, 136 a and 136 b of the punch unit 23. Theplate P which has been released from the fixing to the upper tray 41 hasflexibility in movement along the X axis and the Y axis. Thus, the plateP slides on the upper tray 41, and the leading edge of the plate Ppositively comes into contact with the reference pins. All of the nutportions 165, 175 and 185 of the side-to-side adjustment unit 24, whichare retracted to their home positions, do not interfere with themovement of the plate P along the guides 191 and 192 of the side-to-sideadjustment unit 24. In particular, the inner nut portions 185 a and 185b of the double-plate side-to-side adjustment unit 152, which arepivoted aside at their home positions, do not interfere with themovement of the single-mounting plate P1.

In Step S26, the side-to-side adjustment process is performed on theplate P. When the single-mounting plate P1 is used, the right-hand andleft-hand nut portions 165 a and 165 b of the single-plate side-to-sideadjustment unit 151 are moved at constant speeds from their homepositions toward the X-axis center to effect the centering of the plateP1. The centering causes the X-axis center of the single-mounting plateP1 to coincide with the reference line C2 of the punch unit 23. Asdiscussed above, it is desirable that the reference line C2 coincideswith the X-axis centerline C1 of the drum 21.

When the double-mounting plate P2 is used, corresponding ones of theouter and inner nut portions 175 and 185 of the double-plateside-to-side adjustment unit 152 are moved at constant speeds from theirhome positions toward the X-axis center to effect the centering of theplate P2. The centering causes the X-axis center of the plate P2 a formounting in the first plate mounting region 27 a to coincide with thereference line Ca2 of the first movable punch unit 102 a, and causes theX-axis center of the plate P2 b for mounting in the second platemounting region 27 b to coincide with the reference line Cb2 of thesecond movable punch unit 102 b. As discussed above, it is desirablethat the reference line Ca2 coincides with the X-axis centerline Ca1 ofthe first plate mounting region 27 a and that the reference line Cb2coincides with the X-axis centerline Cb1 of the second plate mountingregion 27 b.

Next, the pivotal member 463 is pivoted by the motor 465 to move the niproller 462 toward the transport roller 461. Thus, the plate is held andfixed between the nip roller 462 and the transport roller 461 (StepS27).

Thereafter, the movable punch units 102 a and 102 b of the punch unit 23are used to perform the punching process depending on the number andsizes of plates P (Step S28). The punching process will be detailedlater.

The punching process produces at least a positioning hole and a printinghole in the leading edge of the plate P, and produces an escape hole, asneeded. FIG. 24 shows such a situation.

Next, at the same time that the suction pad slide mechanism 54 moves thesuction pads 47 in the direction D1, the entrance belt 48 is driven insuch a direction as to move the plate P in the direction D1. Thus, theplate P is moved back in the direction D1 (Step S29 of FIG. 32). Themoving back of the plate P continues until the leading edge of the plateP as seen in the direction D2 reaches the loading transport roller pair46. When the third sensor 77 (See FIG. 9A) detects the leading edge ofthe plate P passing thereover to turn OFF (Step S30), the movement ofthe plate P in the direction D1 is stopped (Step S31).

Next, the plate feed/discharge unit 20 is pivoted to the feed/dischargeposition (Step S32). At this time, the drum 21 is already stopped at theplate receiving position, and the pressing portions 310 of the leadingedge clamp 31 are open. FIG. 25 shows such a situation.

Next, the plate P is moved in the direction D2 for a predeterminedlength of time (Steps S33 through S35). This transport in the directionD2 is carried out initially by driving the entrance belt 48 (in such adirection as to move the plate P in the direction D2) and rotating theloading transport roller pair 46 (Step S33). The loading transportroller pair 46 enters the nip OFF state in midstream (Step S34).Thereafter, the transport is carried out only by driving the entrancebelt 48 (Step S35). This is so for purposes of releasing the fixing ofthe plate P to the upper tray 41 to increase the flexibility in movementof the plate P, thereby easily bringing the positioning hole punched inthe leading edge of the plate into engagement with the positioning pinon the drum 21.

The predetermined length of time in Steps S33 through S35 is generallyas long as the time required to bring the leading edge of the plate Pbeing transported into contact with the positioning pin provided uprighton the outer peripheral surface of the drum 21 to effect the positioningof the plate P.

After the completion of the positioning of the leading edge of the plateP, suction through the suction hole of the drum 21 is started (StepS36). Next, the pressing portions 310 of the leading edge clamp 31 areclosed by the action of the leading edge clamp opening/closing mechanismnot shown to secure the leading edge of the plate P (Step S37). Next,the drum 21 starts rotating at low speeds (Step S38). This causes theplate P to be gradually wound around the outer peripheral surface of thedrum 21. In the winding process step, a squeegee roller may be used toimprove the intimate contact of the plate P with the outer peripheralsurface of the drum 21 in a manner well known in the art.

The rotation of the drum 21 is stopped when the plate P is woundthroughout its length around the outer peripheral surface of the drum 21(Step S39). Next, the fixing of the trailing edge of the plate P by thetrailing edge clamp 32 (Step S40) and the pivotal movement of the platefeed/discharge unit 20 to the plate loading position (Step S41) arecarried out concurrently.

If two plates P are placed on the upper tray 41 of the platefeed/discharge unit 20, the operation in Steps S32 through S41 isperformed on the two plates P concurrently.

Next, the recording heads 22 a and 22 b record an image on the plate Pfixed on the outer peripheral surface of the drum 21 (Step S42). Thecontrol of the recording heads 22 differs depending on the number andsizes of plates P fixed on the outer peripheral surface of the drum 21.More specifically, when only one double-mounting plate P2 is mounted,the image recording is performed by one of the recording heads 22corresponding to the plate mounting region 27 in which the plate P2 ismounted. When two double-mounting plates P2 are mounted, the imagerecording is performed individually by the two recording heads 22. Whenone single-mounting plate P1 is mounted, the image recording isperformed by one or both of the two recording heads 22. FIG. 26 showssuch a situation.

While an image is being recorded on the plate P, the next plate P may beloaded to the plate feed/discharge unit 20. In this case, the operationin the steps S1 to S31 is performed concurrently with the imagerecording on the plate P.

After the completion of the image recording on the plate P mounted onthe drum 21, the plate P is subjected to a discharge process. First, theplate feed/discharge unit 20 is pivoted to the feed/discharge position(Step S43 of FIG. 33). Next, the trailing edge clamp opening/closingmechanism not shown causes the trailing edge clamp 32 to release thetrailing edge of the plate P (Step S44). Then, the elasticity of theplate P brings the trailing edge of the plate P out of contact with theouter peripheral surface of the drum 21. In this state, the drum 21 isrotated at low speeds in the reverse direction. (Step S45). Next, thedischarge belt 81 of the plate feed/discharge unit 20 starts beingdriven (Step S46).

As the drum 21 rotates in the reverse direction, the plate P isdischarged onto the discharge belt 81. FIG. 27 shows such a situation.The leading edge clamp 31 is opened in desired timed relation (Step S47)to discharge the plate P throughout its entire length onto the dischargebelt 81. Thereafter, the vacuum suction in the drum 21 is stopped (StepS48).

After the plate P is discharged throughout its entire length onto thedischarge belt 81, the next plate P placed on the upper tray 41 startsbeing loaded to the drum 21, as shown in FIG. 28. More specifically, theprocess starting from Step S32 is performed.

The plate P with an image recorded thereon is discharged from thedischarge belt 81 to an automatic development apparatus not shown. FIG.29 shows such a situation.

(Detailed Description of Punching Process)

Details of the punching process will be described with reference to FIG.34. FIG. 34 is a schematic view showing a positional relationshipbetween positioning pins 141 to 146 disposed on the surface of the drum21, and the number and location of punches during the mounting of one ortwo plates P on the surface of the drum 21.

Referring to FIG. 34, six positioning pins (first to sixth positioningpins 141 to 146) are mounted upright on the surface of the drum 21. Eachof the positioning pins 141 to 146 are of a perfectly circular sectionalconfiguration, and has a diameter equal to that of the round punches 121a and 121 b of the punchers 111 a and 111 b. The sectional configurationof the pins 141 and 146 need not always be perfectly circular, but maybe other configurations so far as a portion of each of the pins 141 to146 which is to come into contact with the plate P has a curvature equalto that of the holes punched by the round punches 121 a and 121 b.

The first to third positioning pins 141 to 143 are disposed on thesurface of the drum 21 so as to define one edge of the first platemounting region 27 a, and the fourth to sixth positioning pins 144 to146 are disposed on the surface of the drum 21 so as to define one edgeof the second plate mounting region 27 b.

The first to third positioning pins 141 to 143 and the fourth to sixthpositioning pins 144 to 146 are symmetrical with respect to thecenterline C1 of the drum 21.

The first to third positioning pins 141 to 143 are equally spaced alongthe X axis. Likewise, the fourth to sixth positioning pins 144 to 146are equally spaced along the X axis so that the spacing between adjacentones of the fourth to sixth positioning pins 144 to 146 is equal to thespacing between adjacent ones of the first to third positioning pins 141to 143. The spacing between adjacent positioning pins may be set atvarious values depending on the length of the leading edge of the plateP to be used, and need not be limited to the above-mentioned spacing.

The first, second, fifth and sixth positioning pins 141, 142, 145 and146 are at the same location as seen in the circumferential direction ofthe drum 21. The third and fourth positioning pins 143 and 144 arespaced a distance corresponding to the radius of the pins 141 to 146 inthe backward direction of the rotation of the drum 21 apart from thefirst, second, fifth and sixth positioning pins 141, 142, 145 and 146.

The X-axis distance from the centerline C1 of the drum 21 to the thirdpositioning pin 143 is equal to that from the centerline C1 to thefourth positioning pin 144.

Selectively bringing the first to sixth positioning pins 141 to 146 intocontact with the leading edge of the plate P fed from the upper tray 41of the plate feed/discharge unit 20 allows the positioning of plates Phaving a variety of sizes on the drum 21. The pressing portions 310 ofthe above-mentioned leading edge clamp 31 are mounted to the drum 21 soas to be able to press the leading edge of the plate P positioned by thepositioning pins 141 to 146.

There are shown in FIG. 34 the configurations of the holes punched inthe leading edges of plates P (P1, P2 a, P2 b) and the positioning pins141 to 146 for contact with the leading edges of the plates P (P1, P2 a,P2 b) in respective techniques of mounting the plates P. The plates Pshown herein include single-mounting plates P1 of small, medium andlarge sizes, and double-mounting plates P2 a, P2 b of small and largesizes.

In the image recorder 1, only two of the positioning pins are broughtinto contact with the leading edge of the plate P during the positioningof the plate P. At least one of the two positioning pins is brought intoengagement with a semicircular hole punched by the round punch 121. Theother positioning pin is brought into loose engagement with an elongatedhole punched by the elongated punch 124 so as to contact a straightportion of the elongated hole or is brought into contact with a straightportion of the leading edge of the plate in which no holes are punched.

As shown in FIG. 34, elongated escape holes Q3, Q4, Q5, Q6, Q12 a, Q12 bor semicircular escape holes Q13 a, Q13 b are punched in portions of theleadings edges of the plates P which have the possibility of interferingwith any one of the positioning pins. 141 to 146. Thus, every plate P ispositioned so that the leading edge thereof is parallel to the axialdirection of the drum 21.

The small-size single-mounting plate P1 refers to a plate P1 having anX-axis dimension sufficiently less than the spacing between the secondand fifth positioning pins 142 and 145.

The medium-size single-mounting plate P1 refers to a plate P1 having anX-axis dimension equal to or greater than the maximum length of theleading edge of the small-size single-mounting plate P1 and sufficientlyless than the spacing between the first and sixth positioning pins 141and 146. The plate P1 of this size is punched with the elongated escapeholes Q3 and Q4 since there is a danger that opposite end portions ofthe leading edge thereof make contact with the second or fifthpositioning pin 142 or 145.

The large-size single-mounting plate P1 refers to a plate P1 having anX-axis dimension equal to or greater than the maximum length of theleading edge of the medium-size single-mounting plate P1. The plate P1of this size is punched with the elongated escape holes Q5 and Q6 inaddition to the elongated escape holes Q3 and Q4 since there is a dangerthat opposite end portions of the leading edge thereof make contact withthe first or sixth positioning pin 141 or 146.

The single-mounting plate P1 of any size is positioned on the drum 21 bybringing a round hole punched therein into engagement with the thirdpositioning pin 143 and bringing an elongated hole punched therein intoloose engagement with the fourth positioning pin 144. As required, oneor more elongated holes are punched as the escape hole(s). As discussedabove, the third and fourth positioning pins 143 and 144 are forward ofthe other positioning pins as seen in the plate feed direction. Thus, ifthe positioning holes and the escape holes are equal in depth (or adimension of the hole in the circumferential direction of the drum), theleading edge of the plate P at the positioning holes makes contact withthe positioning pins earlier than at the remaining portions. Therefore,the leading edge of the plate P does not contact the other positioningpins not to be used for the positioning of the plate P.

The small-size double-mounting plate P2 (P2 a) for mounting in the firstplate mounting region 27 a refers to a plate P2 having an X-axisdimension equal to or greater than that which allows the positioning ofthe plate using the second and third positioning pins 142 and 143 andless than that which ensures the positioning of the plate using thefirst and third positioning pins 141 and 143.

The large-size double-mounting plate P2 (P2 a) for mounting in the firstplate mounting region 27 a refers to a plate P2 having an X-axisdimension equal to or greater than that which ensures the positioning ofthe plate using the first and third pins 141 and 143.

The definition of the small and large sizes of the double-mountingplates P2 (P2 b) for mounting in the second plate mounting region 27 bwill be omitted herein by reference to the above description.

Each single-mounting plate P1 is punched with printing holes R1 and R2.The double-mounting plate P2 a for mounting in the first plate mountingregion 27 a is punched with printing holes R11 a and R12 a. Thedouble-mounting plate P2 b for mounting in the second plate mountingregion 27 b is punched with printing holes R11 b and R12 b.

The spacing between the printing holes shown is given merely as anexample. When plates are fed from the same image recorder to a pluralityof types of printing apparatuses (e.g., when the printing apparatusesare selectively used depending on the plate size), the spacing betweenthe printing holes may be changed for each printing apparatus. The imagerecorder 1 according to this preferred embodiment, which comprises thepunch unit 23 capable of adjusting the locations of the punches alongthe X axis, can easily make such change in location of the printingholes.

As discussed above, the image recorder 1 produces the punched holes Q1to Q6, Q11 a, Q11 b, Q12 a,Q12 b, Q13 a, Q13 b in addition to theprinting holes. To produce these punched holes, punching is required ata maximum of six locations for the holes (for the large-sizesingle-mounting plate P1) except the printing holes. The image recorder1 can easily perform the punching at the six locations since all of thepunchers are movable and each of the two punchers 111 a and 111 b amongthe four punchers 111 a, 111 b, 112 a and 112 b has two punches.

The punching process (or the operation corresponding to Step S28 of FIG.31) will be detailed for each size of the plates P.

(Punching Process for Small-Size Single-Mounting Plate P1)

FIG. 35 is a view showing a positional relationship between thesmall-size plate P1 on the drum 21 and the positioning pins, and amovement direction of and a positional relationship between the punchers111 to 113 when punching the plate P1 (in operating states SS1 and SS2).As shown in FIG. 35, the leading edge of the plate P1 is punched withthe semicircular positioning hole Q1 and the elongated positioning holeQ2. The hole Q1 is for engagement with the third positioning pin 143,and the hole Q2 is for loose engagement with the fourth positioning pin144. The leading edge of the plate P1 is further punched with theprinting holes R1 and R2 to be used in printing operation in asubsequent step or the like.

The operating state SS1 of FIG. 35 shows the movement direction of andpositional relationship between the punchers 111 to 113 in the operationof Step S4 described above with reference to FIG. 30. This operationmoves the movable tables 110 a and 110 b of the punch unit 23 to thelocations depending on the number and sizes of the plates P, and movesdown the reference pins. The heavy arrows in FIG. 35 indicate that themovable tables 110 a and 110 b are moving along the X axis in this step.

The operating state SS1 will be described in detail with reference toFIGS. 36 and 37. FIG. 36 is a view showing a positional relationshipbetween the first to sixth positioning pins 141 to 146 on the drum 21and the punchers 111 a and 111 b when punching the holes Q1 and Q2. FIG.37 is a diagram illustrating the operation for punching the holes Q1,Q2, R1 and R2 in time sequence. The heavy open arrows in FIG. 37indicate the passage of time.

For the small-size single-mounting plate P1, the movable table 110 a ofthe first movable punch unit 102 a moves, thereby to move the punchers111 a, 112 a, 113 a along the X axis as indicated by the left-hand arrowat the operating state SS1 as seen in FIG. 35. This moves the punchers111 a, 112 a, 113 a to such a location that an X-axis distance x121 afrom the center of the round punch 121 a to the reference line C2 of thepunch unit 23 is equal to an X-axis distance x143 from the center of thethird positioning pin 143 to the centerline C1 of the drum 21, asillustrated in FIG. 36.

At the same time, the movable table 110 b of the second movable punchunit 102 b moves, thereby to move the punchers 111 b, 112 b, 113 b tosuch a location that an X-axis distance x126 a from the center of thereference pin 126 b to the reference line C2 of the punch unit 23 isapproximately equal to an X-axis distance x144 from the center of thefourth positioning pin 144 to the centerline C1 of the drum 21. That is,the punchers 111 b, 112 b, 113 b move along the X axis as indicated bythe right-hand arrow at the operating state SS1 as seen in FIG. 35.

Next, a drive mechanism not shown of the puncher 111 a moves thereference pin 126 a down to the level of the clearance 123 a (See FIG.12). Similarly, in the puncher 111 b, the reference pin 126 b is moveddown to the level of the clearance 123 b (See FIG. 12). The operationdescribed heretofore corresponds to a process ST1 shown in FIG. 37.

Next, a process ST2 corresponding to Steps S25 through S27 is performed.Specifically, the step of transporting the plate P1 at low speeds untilthe leading edge of the plate P1 comes into contact with the referencepins 126 a, 126 b (Step S25), the side-to-side adjustment step (StepS26), and the step of entering the nip ON state (Step S27) are carriedout in succession.

This achieves the positioning of the leading edge of the plate P withrespect to the punch unit 23.

Next, the round punch 121 a of the puncher 111 a punches thesemicircular positioning hole Q1 in the leading edge of the plate P1. Atthe same time, the elongated punch 124 b of the puncher 111 b punchesthe elongated positioning hole Q2 in the leading edge of the plate P1(in a process ST3).

Next, the reference pins 126 a and 126 b are moved upwardly to above theclearances 133 a and 133 b, respectively (in a process ST4).

The operating state SS1 is now completed, and then the operating stateSS2 starts. In the operating state SS2, the first and second movablepunch units 102 a and 102 b move, thereby to move the punchers 113 a and113 b to such locations (shown at the operating state SS2 of FIG. 35) inwhich the punchers 113 a and 113 b can punch the printing holes R1 andR2, respectively. That is, the punchers 113 a and 113 b move along the Xaxis as indicated by the arrows at the operating state SS2 of FIG. 35.Next, in the locations at which the movement is completed, the punchers113 a and 113 b are driven to punch the printing holes R1 and R2 in theplate P1 (in a process ST5).

When the punchers 113 a and 113 b in the locations shown in FIG. 36 canpunch the printing holes R1 and R2, it is not necessary to move themovable tables 110 a and 110 b in the process ST5.

The above-mentioned technique of punching the holes includes moving thereference pins 126 a and 126 b upwardly prior to the aforementionedmovement of the first and second movable punch units 102 a and 102 b, toprevent the reference pins 126 a and 126 b from interfering with theleading edge of the plate P1. This achieves satisfactory movement of thefirst and second movable punch units 102 a and 102 b if the leading edgeof the plate P1 is wavy.

Thereafter, the plate P1 is transported in the direction D1 (in aprocess ST6). This process corresponds to Step S29 of FIG. 32.

(Punching Process for Medium-Size Single-Mounting Plate P1)

FIG. 38 is a view showing a positional relationship between themedium-size plate P1 on the drum 21 and the positioning pins, and amovement direction of and a positional relationship between the punchers111 to 113 when punching the plate P1 (in operating states SS11 throughSS13). The operating states SS11 and SS12 shown in FIG. 38 are identicalwith the operating states SS1 and SS2 shown in FIG. 35, and will not bedescribed.

As shown in FIG. 38, the leading edge of the medium-size plate P1 ispunched with the semicircular hole Q1 and the elongated holes Q2, Q3,Q4. The semicircular hole Q1 is for engagement with the thirdpositioning pin 143, and the elongated positioning hole Q2 is for looseengagement with the fourth positioning pin 144. The provision of theelongated escape holes Q3 and Q4 in the plate P1 prevents the plate P1from making contact with the second and fifth positioning pins 142 and145. The leading edge of the plate P1 is further punched with theprinting holes R1 and R2 to be used in printing operation in asubsequent step or the like.

FIG. 39 is a view showing a positional relationship between the first tosixth positioning pins 141 to 146 on the drum 21 and the punchers 111 to113 when punching the elongated holes Q3 and Q4 in the operating stateSS13. FIG. 40 is a diagram illustrating the operation for punching theholes Q1 to Q4 and the printing holes R1 and R2 in time sequence. Thepunching process for the medium-size plate P1 will be described withreference to FIGS. 39 and 40. Processes ST11 through ST15 shown in FIG.40 are identical in operation with the processes ST1 through ST5described above with reference to FIG. 37, and will not be describedherein.

Upon punching the printing holes in the leading edge of the plate P inthe process ST15 of FIG. 40, the image recorder 1 is placed into theoperating state SS13. In the operating state SS13, the movable tables110 a and 110 b of the first and second movable punch units 102 a and102 b move, thereby to move the punchers 112 a and 112 b to suchlocations (shown in FIG. 39) that the punchers 112 a and 112 b can punchthe escape holes Q3 and Q4, respectively. That is, the punchers 112 aand 112 b move along the X axis as indicated by the arrows at theoperating state SS13 of FIG. 38.

Specifically, the first movable punch unit 102 a moves the movable table110 a so that an X-axis distance xl34 a from the center of the elongatedpunch 134 a to the reference line C2 of the punch unit 23 is equal to anX-axis distance x142 from the center of the second positioning pin 142to the centerline C1 of the drum 21, as illustrated in FIG. 39.

Similarly, the second movable punch unit 102 b moves the movable table110 b so that an X-axis distance x134 b from the center of the elongatedpunch 134 b to the reference line C2 of the punch unit 23 is equal to anX-axis distance x145 from the center of the fifth positioning pin 145 tothe centerline C1 of the drum 21. Since the elongated punches 134 a and134 b are longer along the X axis than the positioning pins 142 and 145,the equality between the distances x134 a and x142 and the equalitybetween the distances x134 b and x145 need not be exact.

Referring again to FIG. 40, in the locations at which the movement iscompleted, the punchers 112 a and 112 b of the respective movable punchunits 102 a and 102 b are driven to punch the escape holes Q3 and Q4 inthe plate P1 (in a process ST16).

Thereafter, the plate P1 is transported in the direction D1. Thisoperation corresponds to Step S29 of FIG. 32(in a process ST17).

(Punching Process for Large-Size Single-Mounting Plate P1)

FIG. 41 is a view showing a positional relationship between thelarge-size plate P1 on the drum 21 and the positioning pins, and amovement direction of and a positional relationship between the punchers111 to 113 when punching the plate P1 (in operating states SS21 throughSS24). The operating states SS21 through SS23 shown in FIG. 41 areidentical with the operating states SS11 through SS13 shown in FIG. 38,and will not be described.

As shown in FIG. 41, the leading edge of the plate P1 is punched withthe semicircular positioning hole Q1, the elongated positioning hole Q2,the elongated escape holes Q3 to Q6, and the printing holes R1 and R2.The semicircular positioning hole Q1 is for engagement with the thirdpositioning pin 143, and the elongated positioning hole Q2 is for looseengagement with the fourth positioning pin 144. The provision of theelongated escape holes Q3 to Q6 in the plate P1 prevents the plate P1from making contact with the first, second, fifth and sixth positioningpins 141, 142, 145 and 146.

FIG. 42 is a diagram illustrating the operation for punching the holesQ1 to Q6, and the printing holes R1 and R2 in time sequence.

Processes ST21 through ST25 shown in FIG. 42 are identical in operationwith the processes ST1 through ST5 described above with reference toFIG. 37. A process ST26 shown in FIG. 42 is identical in operation withthe process ST16 described above with reference to FIG. 40. For thisreason, the processes ST21 through ST26 will not be described in detailherein.

Upon punching the escape holes Q3 and Q4 in the leading edge of theplate P1 in the process ST26 of FIG. 42, the image recorder 1 is placedinto the operating state SS24. In the operating state SS24, the movabletables 110 a and 110 b of the first and second movable punch units 102 aand 102 b move, thereby to move the punchers 112 a and 112 b to suchlocations that the punchers. 112 a and 112 b can punch the escape holesQ5 and Q6, respectively. That is, the punchers 112 a and 112 b movealong the X axis as indicated by the arrows at the operating state SS24of FIG. 41.

Specifically, the first movable punch unit 102 a moves the movable table110 a so that the X-axis distance x134 a from the center of theelongated punch 134 a to the reference line C2 of the punch unit 23 isequal to an X-axis distance x141 (not shown) from the center of thefirst positioning pin 141 to the centerline C1 of the drum 21.

Similarly, the second movable punch unit 102 b moves the movable table110 b so that the X-axis distance x134 b from the center of theelongated punch 134 b to the reference line C2 of the punch unit 23 isequal to an X-axis distance x146 (not shown) from the center of thesixth positioning pin 146 to the centerline C1 of the drum 21.

Next, in the locations at which the movement is completed, the punchers112 a and 112 b of the first and second movable punch units 102 a and102 b are driven to punch the escape holes Q5 and Q6 in the plate P1 (ina process ST27).

Thereafter, the plate P1 is transported in the direction D1. Thisoperation corresponds to Step S29 of FIG. 32 (in a process ST28).

(Punching Process for Small-Size Double-Mounting Plates P2)

FIG. 43 is a view showing a positional relationship between thesmall-size double-mounting plates P2 a, P2 b on the drum 21 and thepositioning pins, and a movement direction of and a positionalrelationship between the punchers 111 to 113 when punching the plate P2a (in operating states SS31 and SS32).

When the image recorder 1 performs the punching process on the twoplates P2 a and P2 b, the order in which the punching process isperformed, in principle, is: first the plate P2 a (or the plate P2 formounting in the first plate mounting region 27 a), and then the plate P2b (or the plate P2 for mounting in the second plate mounting region 27b). However, when the movable tables 110 a and 110 b are in the secondplate mounting region 27 b at the beginning of the punching process, thepunching process may be performed first on the plate P2 b.

As shown in FIG. 43, the leading edge of the plate P2 a (P2 b) ispunched with the semicircular positioning hole Q11 a (Q11 b), theelongated escape hole Q12 a (Q12 b), and the printing holes R11 a (R11b) and R12 a (R12 b).

The operating state SS31 of FIG. 43 indicates the operation in Step S4described above with reference to FIG. 30. This operation moves themovable tables 110 a and 110 b of the punch unit 23 to the locationsdepending on the number and sizes of the plates P.

FIG. 44 is a view showing a positional relationship between the first tosixth positioning pins 141 to 146 on the drum 21 and the punchers 111 aand 111 b when punching the holes Q11 a and Q12 a in the operating stateSS31. FIG. 45 is a diagram illustrating the operation for punching theholes Q11 a, Q12 a and the printing holes R11 a, R12 a in the plate P2 ain time sequence. The operating state SS31 will be described withreference to FIGS. 44 and 45.

First, the first movable punch unit 102 a moves the movable table 110 aso that an X-axis distance x126 a from the reference line Ca2 of thefirst movable punch unit 102 a to the center of the reference pin 126 ais equal to the X-axis distance x142 from the centerline Ca1 of thefirst plate mounting region 27 a to the center of the second positioningpin 142.

Similarly, the second movable punch unit 102 b moves the movable table110 b so that an X-axis distance x121 b from the reference line Ca2 ofthe first movable punch unit 102 a to the center of the round punch 121b is equal to the X-axis distance x143 from the centerline Ca1 of thefirst plate mounting region 27 a to the center of the third positioningpin 143, as illustrated in FIG. 44.

Concurrently with the above movement, the reference pin 126 a of thepuncher 111 a is moved down to the level of the clearance 123 a, and thereference pin 126 b of the puncher 111 b is moved down to the level ofthe clearance 123 b. The operation described heretofore corresponds to aprocess ST31 shown in FIG. 45.

Next, operation in Steps S25 through S27 of FIG. 31 is performed (in aprocess ST32). Specifically, the step of transporting the plate P2 a atlow speeds until the leading edge of the plate P2 a comes into contactwith the reference pins 126 a, 126 b (Step S25), the side-to-sideadjustment step (Step S26), and the step of entering the nip ON state(Step S27) are carried out in succession.

Next, a drive mechanism not shown of the puncher 111 b causes the roundpunch 121 b to punch the semicircular positioning hole Q11 a in theleading edge of the plate P2 a. At the same time, the punchers 113 a and113 b are driven to cause the punches 138 a and 138 b to punch theprinting holes R12 a and R11 a, respectively, in the leading edge of theplate P2 a (in a process ST33).

To produce a multicolor print with high accuracy by printing imagesrecorded on respective plates of different colors one over another on aprinting material, it is necessary that all of the plates have the samepositional relationship between the recorded image and the printingholes. The location of the recorded image on the plate is influenced bythe location of the positioning holes. Therefore, attainment of ahigh-quality multicolor image involves the need that all of the plateshave accurately the same positional relationship between the printingholes and the positioning holes.

In the image recorder 1, the punchers 111 b and 113 b are manufacturedso that the positional relationship between the punch 138 b for punchingthe printing hole R11 a and the round punch 121 b for punching thepositioning hole Q11 a is identical with the positional relationshipbetween the holes R11 a and Q11 a. This provides a constantly fixedpositional relationship between the printing hole R11 a and thepositioning hole Q11 a in all of the plates, thereby to produce ahigh-accuracy multicolor print.

Next, the reference pins 126 a and 126 b are moved upwardly to above theclearances 133 a and 133 b, respectively (in a process ST34).

Then, the movable table 110 a of the first movable punch unit 102 a ismoved, thereby to move the puncher 112 a to such a location that thepuncher 112 a can punch the escape hole Q12 a. That is, the puncher 112a moves along the X axis as indicated by the arrow at the operatingstate SS32 of FIG. 43. More specifically, the movable table 110 a ismoved so that an X-axis distance from the center of the elongated punch134 a to the reference line Ca2 of the first movable punch unit 102 a isequal to an X-axis distance from the center of the first positioning pin141 to the centerline Ca1 of the first plate mounting region 27 a.

Next, in the location at which the movement is completed, the punch 138a is driven to punch the escape hole Q12 a in the leading edge of theplate P2 a (in a process ST35).

Thereafter, the plate P2 a is transported in the direction D1 back ontothe upper tray 41 (in a process ST36).

When the punching process on the plate P2 a is completed, the punchingprocess is then performed on the plate P2 b. FIG. 46 is a view showing apositional relationship between the small-size double-mounting plates P2a, P2 b on the drum 21 and the positioning pins, and a movementdirection of and a positional relationship between the punchers 111 to113 when punching the plate P2 b (in operating states SS33 and SS34).FIG. 47 is a diagram illustrating the operation for punching the holesQ11 b, Q12 b and the printing holes R11 b, R12 b in the plate P2 b intime sequence. The operating state SS34 will be described with referenceto FIGS. 46 and 47.

First, the first and second movable tables 110 a and 110 b are moved topredetermined locations. That is, the operation corresponding to Step S4described above with reference to FIG. 30 is performed. This operationmoves the first and second movable tables 110 a and 110 b of the punchunit 23 to the locations depending on the number and sizes of the platesP (in the operating state SS33).

Specifically, the second movable punch unit 102 b moves the movabletable 110 b so that an X-axis distance from the reference line Cb2 ofthe second movable punch unit 102 b to the center of the reference pin126 b is equal to an X-axis distance from the centerline Cb1 of thesecond plate mounting region 27 b to the center of the fifth positioningpin 145.

The first movable punch unit 102 a moves the movable table 110 a so thatan X-axis distance from the reference line Cb2 of the second movablepunch unit 102 b to the center of the round punch 121 a is equal to anX-axis distance from the centerline Cb1 of the second plate mountingregion 27 b to the center of the fourth positioning pin 144.

Concurrently with the above movement, the reference pin 126 a of thepuncher 111 a is moved down to the level of the clearance 123 a, and thereference pin 126 b of the puncher 111 b is moved down to the level ofthe clearance 123 b. The operation described heretofore corresponds to aprocess ST41 shown in FIG. 47.

Next, operation in Steps S25 through S27 of FIG. 31 is performed (in aprocess ST42). Specifically, the step of transporting the plate P2 b atlow speeds until the leading edge of the plate P2 b comes into contactwith the reference pins 126 a, 126 b (Step S25), the side-to-sideadjustment step (Step S26), and the step of entering the nip ON state(Step S27) are carried out in succession.

Next, the drive mechanism not shown of the puncher 111 a causes theround punch 121 a to punch the semicircular positioning hole Q11 b inthe leading edge of the plate P2 b. At the same time, the punchers. 113a and 113 b are driven to cause the punches 138 a and 138 b to punch theprinting holes R11 b and R12 b, respectively, in the leading edge of theplate P2 b (in a process ST43).

In the image recorder 1, the punchers 111 a, 111 b and 113 a aremanufactured so that the positional relationship between the punch 138 afor punching the printing hole R11 b and the round punch 121 a forpunching the positioning hole Q11 b is identical with the positionalrelationship between the holes R11 b and Q11 b. This provides aconstantly fixed positional relationship between the printing hole R11 band the positioning hole Q11 b in all of the plates, thereby to producea high-accuracy multicolor print.

Next, the reference pins 126 a and 126 b are moved upwardly to above theclearances 133 a and 133 b, respectively (in a process ST44).

Then, the image recorder 1 is placed into the operating state SS34. Thesecond movable punch unit 102 b moves the movable table 110 b, therebyto move the puncher 112 b to such a location that the puncher 112 b canpunch the escape hole Q12 b. More specifically, the movable table 110 bis moved so that an X-axis distance from the center of the elongatedpunch 134 b to the reference line Cb2 of the second movable punch unit102 b is equal to an X-axis distance from the center of the sixthpositioning pin 146 to the centerline Cb1 of the second plate mountingregion 27 b.

Next, in the location at which the movement is completed, the elongatedpunch 134 b is driven to punch the escape hole Q12 b in the leading edgeof the plate P2 b (in a process ST45).

Thereafter, the plate P2 b is transported in the direction D1 back ontothe upper tray 41 (in a process ST46).

This completes the punching process on the small-size double-mountingplates P2 a and P2 b.

(Punching Process for Large-Size Double-Mounting Plates P2)

FIG. 48 is a view showing a positional relationship between thelarge-size double-mounting plates P2 a, P2 b on the drum 21 and thefirst to sixth positioning pins 141 to 146, and a movement direction ofand a positional relationship between the punchers 111 a, 111 b, 113 aand 113 b when punching the plate P2 a (in an operating state SS41).FIG. 49 is a diagram illustrating the operation for punching the holesQ11 a, Q13 a and the printing holes R11 a, R12 a in the plate P2 a intime sequence.

As shown in FIG. 48, the leading edge of the plate P2 a (P2 b) ispunched with the semicircular positioning hole Q11 a (Q11 b), thesemicircular escape hole Q13 a (Ql3 b), and the printing holes R11 a(R11 b) and R12 a (R12 b).

The operating state SS41 of FIG. 48 indicates the operation in Step S4described above with reference to FIG. 30. When the large-sizedouble-mounting plates P2 are used, the first and second movable punchunits 102 a and 102 b are controlled in a manner to be described below.

The first movable punch unit 102 a moves the movable table 110 a so thatan X-axis distance from the center of the round punch 121 a of thepuncher 113 a to the reference line Ca2 of the first movable punch unit102 a is equal to an X-axis distance from the center of the secondpositioning pin 142 on the drum 21 to the centerline Ca1.

The second movable punch unit 102 b moves the movable table 110 b sothat an X-axis distance from the center of the round punch 121 b of thepuncher 111 b to the reference line Ca2 of the first movable punch unit102 a is equal to an X-axis distance from the center of the thirdpositioning pin 143 on the drum 21 to the centerline Ca1.

Concurrently with the above movement, the reference pin 126 a of thepuncher 111 a is moved down to the level of the clearance 123 a, and thereference pin 126 b of the puncher 111 b is moved down to the level ofthe clearance 123 b. The operation described heretofore corresponds to aprocess ST51 shown in FIG. 49.

Next, operation in Steps S25 through S27 of FIG. 31 is performed (in aprocess ST52).

Next, the puncher 111 a is driven to cause the round punch 121 a topunch the semicircular escape hole Q13 a in the leading edge of theplate P2 a. At the same time, the puncher 111 b is driven to cause theround punch 121 b to punch the semicircular positioning hole Q11 a inthe leading edge of the plate P2 a. Also simultaneously, the punchers113 a and 113 b are driven to punch the printing holes R12 a and R11 a,respectively, in the leading edge of the plate P2 a (in a process ST53).

Next, the reference pins 126 a and 126 b are moved upwardly (in aprocess ST54). Thereafter, the plate P2 a is transported in thedirection D1 back onto the upper tray 41 (in a process ST55).

When the punching process on the plate P2 a is completed, the punchingprocess is then performed on the plate P2 b. FIG. 50 is a view showing apositional relationship between the large-size double-mounting plates P2a, P2 b on the drum 21 and the first to sixth positioning pins 141 to146, and a movement direction of and a positional relationship betweenthe punchers 111 a, 111 b, 113 a and 113 b when punching the plate P2 b(in an operating state SS42). FIG. 51 is a diagram illustrating theoperation for punching the holes Q11 b, Q13 b and the printing holes R11b, R12 b in the plate P2 b in time sequence.

First, the first movable punch unit 102 a moves the movable table 110 aso that an X-axis distance from the reference line Cb2 of the secondmovable punch unit 102 b to the center of the round punch 121 a is equalto an X-axis distance from the centerline Cb1 of the second platemounting region 27 b to the center of the fourth positioning pin 144.

The second movable punch unit 102 b moves the movable table 110 b sothat an X-axis distance from the reference line Cb2 of the secondmovable punch unit 102 b to the center of the round punch 121 b is equalto an X-axis distance from the centerline C1 of the second platemounting region 27 b to the center of the fifth positioning pin 145.

Concurrently with the above movement, the reference pin 126 a of thepuncher. 111 a is moved down to the level of the clearance 123 a, andthe reference pin 126 b of the puncher 111 b is moved down to the levelof the clearance 123 b. The operation described heretofore correspondsto a process ST61 shown in FIG. 51.

Next, operation in Steps S25 through S27 of FIG. 31 is performed (in aprocess ST62).

Next, the puncher 111 a is driven to cause the round punch 121 a topunch the semicircular positioning hole Q11 b in the leading edge of theplate P2 b. At the same time, the puncher 111 b is driven to cause theround punch 121 b to punch the semicircular escape hole Q13 b in theleading edge of the plate P2 b. Also simultaneously, the punchers 113 aand 113 b are driven to punch the printing holes R11 b and R12 b,respectively, in the leading edge of the plate P2 b (in a process ST63).

Next, the reference pins 126 a and 126 b are moved upwardly (in aprocess ST64). Thereafter, the plate P2 b is transported in thedirection D1 back onto the upper tray 41 (in a process ST65). Thiscompletes the punching process on the plates P2 a, and P2 b.

In the above description, the upper tray 41 is loaded with two plates ofthe same size. However, when the upper tray 41 is loaded with two platesP2 of different sizes, the procedure described with reference to FIGS.43 through 51 may be suitably changed, thereby allowing the properpunching process to be carried out on the two plates P2.

In the aforementioned preferred embodiment, the location of thereference pins for use in positioning the plate during punching issubstantially the same as the location of the positioning pins for usein positioning the plate on the drum. This prevents the degradation ofthe quality of a printed material produced by printing on a printingsheet using an image recorded on the plate if the leading edge of theplate is wavy.

This will be described with reference to FIG. 45. As shown in FIG. 45,the plate P2 a is subjected to the positioning by the reference pins 126a and 126 b (in the process ST32) prior to the punching by the punchunit 23 (in the process ST33).

It is assumed that the plate P2 a has a wavy portion situated to bebrought into contact with the reference pin 126 a. Then, the plate P2 ais subjected to the positioning in an orientation inclined by the amountof the wavy portion, and then the holes Q11 a, Q12 a and the printingholes R11 a, R12 a are punched in the printing plate P2 a. Thereafter,the plate P2 a is subjected to the positioning on the drum 21 by thepositioning pins 142 and 143. If the second positioning pin 142 issituated to be clear of the wavy portion, the plate P2 a is fixed in anuninclined orientation on the drum 21, and then the recording heads 22record an image on the plate P2 a.

Such a difference in amount of inclination of the plate between theprocess of forming the printing holes and the process of recording theimage causes different positional relationships between the recordedimage and the printing holes depending on plates. This results in thelower overprinting accuracy provided when the same image is overprintedon a printing sheet by using these plates, to degrade the quality of theprinted material.

In the image recorder 1 according to the present invention, thecentering and the plate transport are performed so that a portion of theplate P2 a which is to be brought into contact with the reference pin126 a makes contact with the positioning pin 142 on the drum 21.Therefore, the image recorder 1 prevents the aforementioned degradationof the quality of the printed material.

In the above description, the punch unit 23 disposed in the imagerecorder 1 is used to punch the positioning holes, the printing holesand the escape holes. However, a punch unit of the same type may beprepared as an individual plate punch apparatus outside the imagerecorder 1 and be used to punch virgin plates.

Additionally, the holes other than the positioning holes may be punchedby an internal punch unit of the image recorder 1 or an external platepunch apparatus after the image is recorded on the plate.

While the invention has been described in detail, the foregoingdescription is in all aspects illustrative and not restrictive. It isunderstood that numerous other modifications and variations can bedevised without departing from the scope of the invention.

1. An image recorder comprising: a cylindrical recording drum formounting at least one image recording material on a surface thereof; arotation mechanism for rotating said recording drum in a predetermineddirection of rotation; a first recording head for recording an image onsaid at least one image recording material mounted on said recordingdrum; and a plurality of positioning pins disposed fixedly to protrudethrough said surface for positioning said at least one image recordingmaterial with respect to said recording drum, wherein said plurality ofpositioning pins include: a first pin-alignment having a pair of firstpins, disposed almost in parallel to the axis of said recording drum;and at least one second pin-alignment each having at least one pair ofsecond pins, disposed almost in parallel to the axis of said recordingdrum, wherein said first pin-alignment is offset backwardly with respectto said at least one second pin-alignment in a direction of insertion ofsaid at least one image recording material, wherein said at least oneimage recording material includes one image recording material, saidimage recorder selectively executes positioning of a small-sizesingle-mounting image recording material and a large-sizesingle-mounting image recording material with only said pair of firstpins of said plurality of positioning pins brought into contact with aleading edge of said at least one image recording material, and whensaid at least one image recording material includes two image recordingmaterials, said image recorder executes positioning of said two imagerecording materials such that said two image recording materials areboth mounted on said surface.
 2. The image recorder according to claim1, wherein said at least one pair of second pins includes two pairs ofsecond pins.
 3. The image recorder according to claim 1, wherein said atleast one image recording material is positioned by a first pin memberselected from said pair of first pins and a second pin member selectedfrom said at least one pair of second pins.
 4. The image recorderaccording to claim 1, wherein said first pin-alignment is symmetric withrespect to the centerline of said recording drum.
 5. The image recorderaccording to claim 1, wherein said second pin-alignment is symmetricwith respect to the centerline of said recording drum.
 6. The imagerecorder according to claim 1, wherein said plurality of positioningpins are brought into contact with an edge of said at least one imagerecording material.
 7. The image recorder according to claim 1, furthercomprising a second recording head for recording an image on said atleast one image recording material mounted on said recording drum, saidsecond recording head being capable of performing image recordingindependently of said first recording head.
 8. The image recorderaccording to claim 1, wherein said recording drum mounts a rectangularimage recording material on a surface thereof, and said rectangularimage recording material is of a size ranging from 398 by 370 mm to 2382by 1270 mm.
 9. The image recorder according to claim 1, furthercomprising: a tray for selectively loading therewith image recordingmaterials of at least two types of sizes; and a punching element forpunching an escape hole for preventing contact between an edge of animage recording material loaded onto said tray and said at least onepair of second pins, wherein said image recording material loaded ontosaid tray is positioned on said surface with an edge thereof broughtinto contact with said pair of first pins.
 10. The image recorderaccording to claim 1, further comprising a tray for selectively loadingtherewith one of a single-mounting image recording material and twodouble-mounting image recording materials, wherein each of said firstpin-alignment and said second pin-alignment is symmetric with respect tothe centerline of said recording drum, and said image recorderselectively executes first plate handling for positioning saidsingle-mounting image recording material on said surface with an edgethereof brought into contact with said pair of first pins and secondplate handling for positioning said two double-mounting image recordingmaterials on said surface at the same time with edges thereofrespectively brought into contact with a first pin member selected fromsaid pair of first pins and a second pin member selected from said atleast one pair of second pins.
 11. The image recorder according to claim10, wherein a virgin image recording material is loaded onto said traywhile said first recording head is recording an image on an imagerecording material mounted on said recording drum.
 12. The imagerecorder according to claim 10, further comprising a second recordinghead for recording an image on an image recording material mounted onsaid recording drum independently of said first recording head, whereinin said second plate handling, image recording on one of said twodouble-mounting image recording materials by said first recording headand image recording on the other one of said two double-mounting imagerecording materials by said second recording head are performedconcurrently.
 13. The image recorder according to claim 10, furthercomprising a second recording head for recording an image on an imagerecording material mounted on said recording drum independently of saidfirst recording head, wherein in said first plate handling, imagerecording on said single-mounting image recording material is performedusing one or both of said first recording head and said second recordinghead.
 14. An image recorder comprising: a cylindrical recording drum formounting at least one image recording material on a surface thereof; arotation mechanism for rotating said recording drum in a predetermineddirection of rotation; a first recording head for recording an image onsaid at least one image recording material mounted on said recordingdrum; and a plurality of positioning pins disposed to protrude throughsaid surface for positioning said at least one image recording materialwith respect to said recording drum, wherein said plurality ofpositioning pins includes: a first pin-alignment having a pair of firstpins, disposed almost in parallel to the axis of said recording drum;and at least one second pin-alignment each having at least one pair ofsecond pins, disposed substantially in parallel to the axis of saidrecording drum, wherein said at least one second pin-alignment is offsetforwardly by a predetermined offset amount with respect to said firstpin-alignment in a direction of insertion of said at least one imagerecording material, when said at least one image recording materialincludes one image recording material, said image recorder selectivelyexecutes positioning of said at least one image recording material withsaid pair of first pins brought into contact with a leading edge of saidat least one image recording material, and when said at least one imagerecording material includes two image recording materials, said imagerecorder previously forms a notch corresponding to said predeterminedoffset amount in a position where said two image recording materials andsaid pair of first pins are in contact, and executes positioning of saidtwo image recording materials such that said two image recordingmaterials are both mounted on said surface.